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I knew at least one person here would see it my way :cool::D |
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And you know what, I've finally figured out what that extra "b" in your screen name represents - BUNGEE, of course!!! :D |
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If 2 or more cylinders exhaust pulses/energy with unequal length primaries roughly arrive at the same time in a collector or T flange, how can the energy NOT be negated? Both or more pulses are trying to occupy the same area reducing gas energy. With perfect cadence, the pulses would have an easier time passing through the tubes/collector. Not saying I'm right, it's just my logic with zero fluid dynamics background. :) |
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That sounds logical to me , its what i was trying to say in original post when i mentioned firing order, but it is more of the order (sequence)? of gases that arrive at the collector T Flange thing, On this Logic At the point of gases arriving in that area the collecter should be very large ? that would allow all he gases to pass without slowing down to where they go to? After the collector If they were tapered down (in morphed cube shape ,Maybe?) to match the size of the Turbo opening, If the least disruption is ideal then header shape can be improved ie: round to Square?? (note if anyone does this it was my idea ) Not discounting I think Mr Rarly has done great work (your welcome)and studies and he has many facts to back it up, i think however there are areas that could be changed to make a better system or are we at the point of 100 percent perfecton already? I did a drawing to show what happens as Tippy says see below http://forums.pelicanparts.com/uploa...1399700531.jpg |
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So theres that area to consider.. If engines dizzy is spinning around and sending spark to each cylinder then the gases at cylinder 4 (depending on rotation) are waiting to be sparked he is last in line something to think about also? |
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plus i might need to know how to weld, Im another that cant weld , something ill have to learn when i get a roof DAM |
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Can you post some of your results for torque and hp that you validated when testing your equal length headers against other designs such as the B&B or OBX headers that alot of us have installed on our turbos? I like to see testing and want to see the gains since you went thru the trouble of doing back to back tests. Could you post a few dyno graphs for us here? Shouldn't be too much trouble I hope. thanks, Fred |
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With, I assume, a bell curve in velocity and CFM from start of each pulsing event until stop. But again, never took fluid dynamics as an ME has. |
Turbos produce power using heat and velocity. Heat is easy, it is velocity that I fucus on. This is covered well in Corky's book. The primary internal diameter must be matched to the ports and the application. Too big and you lose velocity (increase lag) but increase top end HP capacity (huge turbo airflow). Match the primaries to the ports and you optimise off boost torque and reduce lag. We use merge collectors to further optimise the flow transition toward the turbo. The path is continually restricted until it reaches the turbo flange where all the energy is focusted.
I have posted dyno graphs of short tube versus tuned headers when we were testing these headers. Controlling boost creep was thrown in the mix as well due to the poor design of the elephant nose waste gate circuit of the short tube headers. That muddied the water a bit as more boost equals more power. I'll look up the graph. |
For purely testing purposes and low cost, I've found that PVC pipe and duct tape make the best rig.
Just mock it up, tape it up, and make a dyno run. Easy, quick, and disposable! Works awesome!!! Of course, then there's Brian's method... |
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Oh, and forget a flowbench, I found a child's pinwheel works just fine for reading velocity. :) |
I assume we all agree that two major factors are important. Lengt of runners and equal length.
While from, a scientific perspective, this is a fact, we operate under certain constraints, so we have to compromise, I think Brian can confirm this during his testing. By compromise, I mean it is not possible to achieve the shortest possible headers, while also being equal length. The result of this is that the longer runners required to achieve equal length somewhat take away the benefit ( note I did not say remove, just negatively affect) to what degree is beyond me. The key piece from this is, both considerations are valid, however, reality is a compromise. This compromise (or rather optimization) is where the money is made. |
[QUOTE=Robbbyg;8057139]On this Logic At the point of gases arriving in that area the collecter should be very large ? that would allow all he gases to pass without slowing down to where they go to?
If they were tapered down (in morphed cube shape ,Maybe?) to match the size of the Turbo opening, If the least disruption is ideal then header shape can be improved (note if anyone does this it was my idea ) Good thinking, sort of like this? Norwood build, circa 2002. Also I think the 935 header was very similar. So i think a patent is out of the question.:) http://forums.pelicanparts.com/uploa...1399745804.jpg |
I can assure you this set up has no noticeable turbo laghttp://forums.pelicanparts.com/uploa...1399747358.jpg
Now with 2 tial 50MM wastegates. No more "uncontrollable" wheel spinning waste gate malfunction. http://forums.pelicanparts.com/uploa...1399747722.jpg |
[QUOTE=voitureltd;8057691]
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Changing oil looks like it makes a mess on the heat exchanger under the drain plug. |
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This topic is exhausting.
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I hope we all "merge" our thoughts of this topic into our precious forum that is essentially a "collector" of opinion and loosely scientific facts. But my "secondary" thoughts are that there is something to learn here I believe.... :) |
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