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-   -   Twin-plug ignition (http://forums.pelicanparts.com/911-engine-rebuilding-forum/366850-twin-plug-ignition.html)

andyjboy 09-13-2007 02:53 AM

Twin-plug ignition
 
I currently have a 2.5 litre short-stroke twin-plug engine that I'm putting in my 911R-inspired car.

The engine is currently equipped with an Electromotive crank-fire ignition system but I want to switch to a Marelli-style distributor for the 'old school' look.

What are my options in terms of distributor - I'm talking about the modern 'converted' distributors which use readily-available Jaguar Marelli caps (like Aaron's) rather than original Marelli twin-plug distributors ?

Can I simply remove the crankfire system (including crank pulley/trigger) & fit a twin-plug distributor/CDI boxes or is it more complicated than this ?

Does anyone offer a 'mini' wiring harness already made up ?

Henry Schmidt 09-13-2007 04:47 AM

We can make a distributor that will drop straight into your engine.
Our distributor is built with an advance curve specifically designed for the engine it is intended for.
We can even build a distributor that employs points to trigger the CD boxes as is required by some FIA vintage regulations.
Although Aaron is closer to offering an absolutely stellar Marelli replica, at this time the Supertec conversion is the best option available today.
http://forums.pelicanparts.com/uploa...1189687427.jpg
http://forums.pelicanparts.com/uploa...1189687469.jpg
http://forums.pelicanparts.com/uploa...1189687521.jpg
http://forums.pelicanparts.com/uploa...1189687563.jpg

Henry Schmidt 09-13-2007 05:05 AM

If your 2.5 short stroke is built using the early case design we also make a custom pointless twin plug distributor that fits the 27 mm hole and clamp style hold down.
This distributor come with the same attention to detail as the 30 mm version and can also be built with or without points.
They are being used in engine across the globe for both street and track applications. Because the internal electronics are stock Bosch components you can have complete confidence in the reliability of these products.
http://forums.pelicanparts.com/uploa...1189688697.jpg

http://forums.pelicanparts.com/uploa...1189688450.jpg
http://forums.pelicanparts.com/uploa...1189688484.jpg

andyjboy 09-13-2007 05:26 AM

Sent you an email Henry.

andyjboy 09-13-2007 05:56 AM

I've tried emailing you directly (twice) but the emails bounced back so I've sent another via this board.

andyjboy 09-13-2007 06:06 AM

Email sent via Pelican has been bounced back :confused:

- sent you a pm

MBruns 09-13-2007 11:57 AM

12 pin distributor
 
Andy, take a look at the unit we build, and do a search on Pelican for Minkoff he has a 2.0 and a 2.5 that both have our distributors in with some pics posted here, our web site is JBRacing.com We have them in street cars as well as Race cars with great results.
Let me know if I can be of help, Mike Bruns

Henry Schmidt 09-13-2007 12:10 PM

Quote:

Originally Posted by andyjboy (Post 3476828)
Email sent via Pelican has been bounced back :confused:

- sent you a pm

Email issue has been resolved.
Cheers

Tom C. 09-13-2007 02:08 PM

Andy,

Give Steve Wiener a call (503) 244-0990 http://www.rennsportsystems.com/. He offers a nice unit and is a wealth of knowledge.

Tom

Turbo_pro 09-13-2007 03:08 PM

Quote:

Originally Posted by MBruns (Post 3477631)
Andy, take a look at the unit we build, and do a search on Pelican for Minkoff he has a 2.0 and a 2.5 that both have our distributors in with some pics posted here, our web site is JBRacing.com We have them in street cars as well as Race cars with great results.
Let me know if I can be of help, Mike Bruns

Mike
I wonder if you could post some pictures of your distributor. I am especially interested in a close up of your rotor. I heard it was a little funky.
I have also heard that some of your distributors have no advance. How does that work? Do you build distributors with a custom advance curve?

Tom
I went to Steve Wiener's web site and didn't see a twin plug distributor.

Why doesn't everyone post pictures of all the options so we can compare the various products?

Isn't there another distributor made by Jarvis Tech? Has anyone seen that one?

efhughes3 09-13-2007 06:30 PM

Quote:

Originally Posted by Henry Schmidt (Post 3477651)
Email issue has been resolved.
Cheers


I sent you a couple of e-mails Henry a week or two ago, they didn't come back, but I didn't get a reply.

Plavan 09-14-2007 07:24 AM

Andy- here is a link to another twin plug example that a couple people use in VARA with good results.
http://www.jbracing.com/enginecomp.php

Henry Schmidt 09-14-2007 11:24 AM

Quote:

Originally Posted by efhughes3 (Post 3478333)
I sent you a couple of e-mails Henry a week or two ago, they didn't come back, but I didn't get a reply.

Hi Ed
The email is functioning again so try me if you want. It would be my pleasure to assist you in any way I can.

BTW: for those of you who send email and don't get a response, I'm sorry. I get nearly 200 email a day so sometimes your emails fall through the cracks. I try to answer every email personally but it is a monumental task.
Cheers

As for Chad Plavan's assertion that some drivers in VARA run JB Racing distributors, my only comment is there are all kinds of products for all kinds of requirements. Not everyone has the same criteria for the items they purchase. For street cars an advance curve custom to a specific engine is paramount. In a race engine advance curves are somewhat less critical. This can be illustrated by the fact that many factory Porsche racing distributors (935, 917 just to mention two) had no advance. Would these work well in a street application? Not Hardly.

Plavan 09-15-2007 11:24 AM

The jbracing dist. is user adjustable in 5 degree increments. Personally, i think versatility is key if you want to ever change motors or setup. Or if you ever want to resale the dist. for that matter.

MBruns 09-15-2007 11:48 AM

12 pin distributor
 
I will post some pics on Monday when I get to work that will show how the rotor and platform works as well as the adjustability of the advance mech. or the ability to lock it out and set the timing to what you want to run total (like most all the factory race cars did) It is made from billet alum. and has seals ball bearings and a bushing at the bottom, custom gears for all engines incl. CCW for the SC

Thanks, Mike Bruns JBRacing.com

MBruns 09-17-2007 11:33 AM

12 pin Distributor
 
JB Racing Distributor Technical Information

First, I would like to thank everyone for expressing an interest in JB Racing’s distributor. I have posted some additional pictures of the distributor, magnetic sensors, rotor assembled on the rotor platform, rotor platform and rotor assembly.

The design criteria for our distributors was focused upon building a complete billet assembly out of modern, currently available components.

JB Racing distributors are available as complete units with cap and rotor, hold down clamp, o-ring seal, all necessary hardware and instructions.

JB Racing’s 12-pin, twin-plug distributors for Porsche 911 air-cooled engines feature internal ignition triggering with an adjustable advance curve. All distributor housings are one piece, CNC machined from billet aluminum, and incorporate ball bearings, bronze bushings and internal shaft seals.

There are several configurations of this distributor, depending on the engine and application you may have. Our distributors will cover engine displacements from 2.0 liter through 3.8, including the SC engines which the distributor turns counter-clockwise.

We use factory equivalent heat treated distributor drive gears. These drive gears have a tooth profile that is an exact replica of the OEM gear.

The internal ignition triggering system is made up of two magnetic pick-ups and a six pole reluctor. This enables you to have two completely separate ignition systems. One for the top plugs and one for the bottom plugs. The only common denominator in the system is the rotor itself. Some customers choose to use one magnetic pick-up to trigger both ignitions systems, thus leaving one magnetic pick-up as a backup.

These magnetic pick-ups will trigger OEM, MSD, and Mallory CD boxes. They may also be used with other CD box manufacturers that are compatible with magnetic triggering.

All of JB Racing’s internally triggered distributors have advance curve capabilities. Typically, if a distributor is going into a street application, we set up the advance curve when we build the distributor. If the distributor is going into a track car or racing application, we have determined that these engines perform better with no curve in the distributor. All you need to do is time the engine at whatever total advance you want to run. The advance curve mechanism is still in the distributor and is available to be used at a later date if the distributor finds its way into a different application. The advance curve is field adjustable and is covered in detail in the instructions.

In designing the rotor components, we focused on making the rotor simple and inexpensive. Thus the development of what we call the rotor platform. This is the black piece that you see in the pictures. The rotor platform is secured to the top of the distributor shaft and the rotor is bolted to the rotor platform. When it comes time to replace the rotor, you simply unbolt it from the rotor platform. The new replacement rotor you receive from JB Racing includes the new rotor button and lower plug brass contact piece. The rotor platform also serves as a shield for the electrical components underneath.

All of our distributor caps, including replacement caps, come with a wiring placard (see pictures). This makes installing the sparkplug wires very simple. It has been our experience that most rotor and distributor cap damage is caused by miswiring. I have posted two pictures of distributor caps with placards, one being for clockwise rotating distributors, the other for counter-clockwise rotating distributors.

I have also posted a few additional pictures that show distributors installed in engines and other accessories that are available to complete your twin plug ignition package.

I hope this additional information answers some of the questions you had about the distributor. I would be happy to answer any additional questions you may have concerning the distributor, how it functions and/or applications.

michel richard 09-17-2007 12:33 PM

http://forums.pelicanparts.com/uploa...1189687521.jpg


Mike, Henry,

I'm trying to buy a rotor like the one on the right in the picture above. I phoned JB Racing this morning (may have been speaking to you, Mike, not sure) and ordered a part called "Twin-Plug Distributor Rotor Assembly - replacement" but something later tweaked my attention. It appears that this assembly consits only of the brass contacts on the black portion of the rotor. I thought this fact could have been better explained - in my mind a "distributor rotor" includes everything between the distributor shaft and the cap contacts. In any event, I was able to cancel my order no problem, no harm done.

In any event, I would like to buy the part that is shown on the right above. It appears to be a single part. Where can I get it ?

TIA

Michel Richard

michel richard 09-17-2007 01:04 PM

BTW, I did check on our host's site, without success

MBruns 09-17-2007 01:06 PM

Dist. Pics.
 
Here are a few close up photoshttp://forums.pelicanparts.com/uploa...1190062944.jpg
http://forums.pelicanparts.com/uploa...1190062980.jpg
http://forums.pelicanparts.com/uploa...1190063031.jpg
http://forums.pelicanparts.com/uploa...1190063089.jpg
http://forums.pelicanparts.com/uploa...1190063130.jpg
http://forums.pelicanparts.com/uploa...1190063163.jpg
http://forums.pelicanparts.com/uploa...1190063193.jpg

Henry Schmidt 09-17-2007 01:36 PM

Quote:

Originally Posted by michel richard (Post 3484037)
http://forums.pelicanparts.com/uploa...1189687521.jpg


Mike, Henry,

I'm trying to buy a rotor like the one on the right in the picture above. I phoned JB Racing this morning (may have been speaking to you, Mike, not sure) and ordered a part called "Twin-Plug Distributor Rotor Assembly - replacement" but something later tweaked my attention. It appears that this assembly consits only of the brass contacts on the black portion of the rotor. I thought this fact could have been better explained - in my mind a "distributor rotor" includes everything between the distributor shaft and the cap contacts. In any event, I was able to cancel my order no problem, no harm done.

In any event, I would like to buy the part that is shown on the right above. It appears to be a single part. Where can I get it ?

TIA

Michel Richard

The rotor in the picture is the art, heart and soul of the Supertec distributor.
Is was designed by Aaron Burnham (BurnBros) and is only manufactured by BurnBros. The rotor and cap are a direct replacement for the Marelli factory distributor as used on RSR, 911R 910 906. The genuine Marelli cap and BB rotor combination can be ordered through Supertec exclusively. We sell the cap and rotor as a set to prevent the owner from inadvertently using the horrible, plastic, aluminum post replica cap that is so tempting by it's price yet totally inferior in materials and tolerances.
The Supertec distributor uses many parts that are direct replacement parts for the Marelli racing distributor. The upper housing piece and the bearing retainer were copied from the original factory piece.
Aaron is in production of an exact Marelli distributor and when it is completed and tested it will be for sale directly through a BurnBros website (not yet up and running) as well as Supertec Performance..
http://forums.pelicanparts.com/uploa...1190064924.jpg


2.8 RSR Marelli
http://forums.pelicanparts.com/uploa...1190065608.jpg
Supertec with BurnBros

http://forums.pelicanparts.com/uploa...1190065731.jpg

Henry Schmidt 09-17-2007 01:44 PM

This is the first time I have seen the JB Racing distributor up close and it looks very nice. Top quality in design and execution. Chevy parts ? right ?
Good job Mike!SmileWavy

MBruns 09-18-2007 03:56 AM

12 pin dist.
 
Thanks Henry, the components are domestic in that the magnetic pick ups are the type that MSD and Mallory etc... use for production and racing applications. they for the most part are available at any speed shop or track side venders.

Mike Bruns

126coupe 09-18-2007 08:10 AM

I have ran the JB Distributor all season w no issues. I have completed every lap of every event plus a 2 hour enduro and several test sessions. Needless to say I am pleased w the product and have purchased 2 units.http://forums.pelicanparts.com/uploa...1190131792.jpg

johndglynn 09-19-2007 12:01 PM

Great pics in this thread - enough to make me also forget plans for crank fire (maybe). Thanks guys!

MBEngineering 09-19-2007 01:01 PM

sorry to hijack the thread
 
HI Mike
I have just been on the shelf for a engine I am putting to gether and the dist' is one of these??

http://forums.pelicanparts.com/uploa...1190235204.jpg


http://forums.pelicanparts.com/uploa...1190235246.jpg


http://forums.pelicanparts.com/uploa...1190235281.jpg

are the 2 leads out of the dist' for 2 MSD box's ? as I have only been suppled with the dist' and no paperwork for it, nice bit of kit and it is a lot better than the lase dist' the customer suppled, for his last engine,

regards mike

MBruns 09-19-2007 01:44 PM

Dist.
 
Hi Mike, I can mail or e mail you the complete set of instructions no problem, the twin pickups can be used 1 per MSD box or split the signal at the box end and use just one pickup and have one for a spare if needed ( I like the latter so you know there is a problem rather than running on just upper or lowers until its noticed) drop me a note Brunsmspts@aol.com with your info.

Thanks, Mike Bruns

sand_man 10-01-2007 09:00 AM

Potential distributor options for a 930
 
I currently have Electromotive XDi twin plug ignition on my 930. I've been very pleased with it. Timing is easy for me to set and measure, it has been very reliable, was easy to install, and the MAP sensor that retards the timing as the boost/RPMs climb, has been a nice safe guard. Additionally, I like the cleaned up looks on the engine.

HOWEVER, I do love the looks of that big azz 12 point cap...even if it does mean that I'd gain back a little clutter. When I was exploring options during my engine rebuild, I just couldn't get my hands around all of the parts required to make the twin-plug dizzy work, in a turbo application; CDI boxes, coils, etc. Electromotive was a turn key solution, and that's why I went that way. I'm re-thinking this now, though.

Can one of our resident experts (Henry and/or Mike Bruns) please post what else is needed. What CDI boxes and/or coils one needs to buy? Are there other electronic options that would work with one of these dizzies?

Thanks,
Jeff

Henry Schmidt 10-01-2007 09:26 AM

Twin plug system requirements :

Distributor
One or two CD (1-MSD 6AL will trigger two coils)
2 Coils: we use MSD Blaster SS
Harness (ignition)
Second wire set
Machine work for second plug in the heads
Machine lower valve covers for second plug connector
Plug Connector holders (gravity causes the connectors to fall off)
Some tachometer / CD combos will require a signal generator
Right foot extension to avail yourself of the performance enhancement (optional)


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