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-   -   Putting My 3.0 MFI Motor Back Together (http://forums.pelicanparts.com/911-engine-rebuilding-forum/411217-putting-my-3-0-mfi-motor-back-together.html)

kent olsen 06-10-2008 05:13 AM

Thanks Jeff
I'm looking for a 10:1 pwr/weight. Since my car weights 2200lbs I was hoping for that number of 220-230hp at the crank. I think I'll get the same cam from John as well.

My current 2.7 makes about 195hp so that will be a nice 15% increase.

Jeff Higgins 06-16-2008 06:07 AM

Well, it's finally back together and running. I picked up the heads late Friday afternoon and had it up and running Sunday morning. Some observations:

I can't believe the difference in overall temperment the twin plugging made. Steve, your advice and observations on the merits of twin plugging are spot on. It idles better, is smoother overall, and any part throttle gurgling and whatnot it displayed before is all gone. It's as even tempered as my wife's Subaru.

It runs about 15-20 degrees cooler. Where the previous incarnation ran at about 195-200 degrees on a day like yesterday (75-80 degrees) it ran "on the thermostat", or right on 180 degrees all day. This is with an Elephant Racing "Wide Mouth" cooler and finned lines.

It has noticably more power (according to the old "butt dyno") than the first build. I'm anxious to get it on the dyno and quantify that. Hopefully I'll be able to get it in later this week and get some hard numbers on it. I'll report back when I do.

kenikh 06-16-2008 06:29 AM

That is fantastic news! I assume when you go in for the dyno run, you will be tweaking the ignition curves, as well? Given the infinite variability of your Electromotive set up, I'd bet there is some optimization to be had.

Quote:

Originally Posted by Jeff Higgins (Post 4005426)
Well, it's finally back together and running. I picked up the heads late Friday afternoon and had it up and running Sunday morning. Some observations:

I can't believe the difference in overall temperment the twin plugging made. Steve, your advice and observations on the merits of twin plugging are spot on. It idles better, is smoother overall, and any part throttle gurgling and whatnot it displayed before is all gone. It's as even tempered as my wife's Subaru.

It runs about 15-20 degrees cooler. Where the previous incarnation ran at about 195-200 degrees on a day like yesterday (75-80 degrees) it ran "on the thermostat", or right on 180 degrees all day. This is with an Elephant Racing "Wide Mouth" cooler and finned lines.

It has noticably more power (according to the old "butt dyno") than the first build. I'm anxious to get it on the dyno and quantify that. Hopefully I'll be able to get it in later this week and get some hard numbers on it. I'll report back when I do.


dtw 06-16-2008 06:44 AM

Jeff,
Great news - way to bounce back from your setback with the best attitude.

joetiii 06-16-2008 05:53 PM

Jeff,

Glad you're back on the road.

I am curious as to what thoughts pushed you to run the Electromotive crankfire vs. standard twin plug dizzy?

jpnovak 06-16-2008 07:22 PM

Congrats on getting it back together. I know that is a huge undertaking to do it twice.

I would be interested to know what settings you use for your advance curve. I am about to embark on a similar build.

Jeff Higgins 06-16-2008 07:56 PM

Joe, it was very much a matter of cost and availability. A local friend had been running the Electromotive on his hot rod 2.8 short stroke, and he gave me a very good deal on it. He actually switched to a twin plug dizzy, so the Electromotive was looking for a new home. If I were looking to buy new, with costs being roughly similar, I would be really torn. I think in the end the Electromotive would have been the choice anyway. I like the individual coils, the elimination of the (expensive) cap and rotor, and the tunability.

I understand that Electromotive may have a hard time in the relatively "dirty" environment of MFI, and can be prone to foul plugs. I'll just have to see. It won't tolerate the wide plug gaps that an MSD box will, and that is supposed to be a part of the problem. All I can do is try it and find out.

Jamie, I simply started out with the advance curve programmed into it for the 2.8. The idle is at five degrees advanced, and the top end is at 24 degrees. I can't remember off hand the mid range. The top end is the total of the idle, plus the mid range, plus the top end, as the settings are cumulative. I'll check the mid range and report back.

kenikh 06-16-2008 07:56 PM

it was cheap, available and I didn't needit... :)

Quote:

Originally Posted by joetiii (Post 4006857)
Jeff,


Glad you're back on the road.

I am curious as to what thoughts pushed you to run the Electromotive crankfire vs. standard twin plug dizzy?


Jeff Higgins 06-17-2008 05:02 AM

Quote:

Originally Posted by kenikh (Post 4007068)
it was cheap, available and I didn't needit... :)

One of the things that really impresses me about the Porsche community is guys like Kenik. He actually had dibs on the Electromotive (looking to run his 2.5 on it, me thinks), but when he saw my dilema, he alerted me to the fact that our mutual friend Brooke had it and graciously offered it to me. It's selfless moves like this, and the eagerness to help one another, that makes our little community a great one to be a part of.

joetiii 06-17-2008 07:43 AM

Quote:

Originally Posted by Jeff Higgins (Post 4007067)
Joe, it was very much a matter of cost and availability. A local friend had been running the Electromotive on his hot rod 2.8 short stroke, and he gave me a very good deal on it. He actually switched to a twin plug dizzy, so the Electromotive was looking for a new home. If I were looking to buy new, with costs being roughly similar, I would be really torn. I think in the end the Electromotive would have been the choice anyway. I like the individual coils, the elimination of the (expensive) cap and rotor, and the tunability.

I understand that Electromotive may have a hard time in the relatively "dirty" environment of MFI, and can be prone to foul plugs. I'll just have to see. It won't tolerate the wide plug gaps that an MSD box will, and that is supposed to be a part of the problem. All I can do is try it and find out.

Jeff,

I've been planning an upgrade to my 3.0 and reading posts here. If I remember correctly, you built up your 3.0 with a special ground cam from Camgrinder. I currently have an Electromotive HPX single plug unit and have had no issues in 10,000 miles of country road driving. Steve Weiner mentions in this post that crankfires have issues which might not make them the most suitable for street use. I don't know why. I have read that EM units like to eat plug wires every few years but I havn't changed mine in 3 years of owning the car. I am experiencing an off idle stumble that I think is more related to fuel than it is to electrical, so maybe I'll pull these plugs and take a read on them.

BTW, I'm curious to see a dyno on your car once it's fully done. My plans for this winters rebuild are for a 10.5:1 bump, DR40 Cam & twin plug.

Steve@Rennsport 06-17-2008 07:59 AM

Quote:

Originally Posted by Jeff Higgins (Post 4005426)
Well, it's finally back together and running. I picked up the heads late Friday afternoon and had it up and running Sunday morning. Some observations:

I can't believe the difference in overall temperment the twin plugging made. Steve, your advice and observations on the merits of twin plugging are spot on. It idles better, is smoother overall, and any part throttle gurgling and whatnot it displayed before is all gone. It's as even tempered as my wife's Subaru.

It runs about 15-20 degrees cooler. Where the previous incarnation ran at about 195-200 degrees on a day like yesterday (75-80 degrees) it ran "on the thermostat", or right on 180 degrees all day. This is with an Elephant Racing "Wide Mouth" cooler and finned lines.

It has noticably more power (according to the old "butt dyno") than the first build. I'm anxious to get it on the dyno and quantify that. Hopefully I'll be able to get it in later this week and get some hard numbers on it. I'll report back when I do.

Nicely done, Mister Higgins,...:)

All of those benefits result from using twin-ignition and the much-reduced advance values needed for best performance.

The only downside is the initial cost, but the overall behavior makes it all worthwhile in the long run, especially when using the sperm whale piss called pump gas. :)

Jeff Higgins 06-17-2008 05:29 PM

Well, I ran it on the dyno today. I'm very pleased with the results. It picked up significant horsepower and torque over the earlier, single plug iteration.


http://forums.pelicanparts.com/uploa...1213752571.jpg

joetiii 06-17-2008 06:29 PM

Very nice torque curve. Looks to make at least 180 ft/lbs from 3500 all the way to 6500. I can see why your butt dyno feels a big difference in your light weight.

How different are the raw numbers?

Jeff Higgins 06-18-2008 06:47 AM

Joe, it picked up 16 horsepower and 23 ft lbs of torque over the first build.

It's now pretty much everything I was shooting for. It's a very torquey street motor that I don't have to rev the bejeebers out of to make good power. It looks like I can set the rev limiter at somewhere around 6,600-6,700 and have a nice over-rev past the hp peak that will keep it in the meaty part of the power band when I upshift.

So, the small port ('83 vintage) 3.0, relatively small (for a 3.0, anyway) 36mm "S" throttle bodies and stacks, high compression, and custom high lift / short duration cams look to be a success, at least for what I wanted. Granted, 3.0's can make a good deal more power if you want to rev them higher. The cost, however, goes up considerably. Much larger throttle bodies (or big PMO's), performance valve springs, head porting, and so forth. The induction actually becomes one of the major expenses when going bigger than what was available stock; reworking 36mm throttle bodies and stacks to 40-44mm or buying high butterflies, or buying big PMO's, is very expensive.

Anyway, I'm finally happy. I got what I was after. Good, cheap (relatively, in Porsche terms), and now hopefully reliable and long lived power for my street car that sees a good bit of track time. And what I have learned about 911 motors has been invaluable. They are far different than anything I have ever worked on; much more demanding, interesting, and fun than big American V-8's where I cut my teeth. I've had a lot of fun. Hopefully my trials and tribulations are over, and have contributed to the body of knowledge, so I can spare some one else the "fun" I have had learning.

kenikh 06-18-2008 08:54 AM

Remind me, was that RWHP or corrected for driveline loss?

Jeff Higgins 06-18-2008 09:11 AM

RWHP. Corrected for drivetrain loss (+15%) it's about 245 horsepower and 230 ft lbs of torque.

joetiii 06-18-2008 07:14 PM

Quote:

Originally Posted by Jeff Higgins (Post 4009818)
Joe, it picked up 16 horsepower and 23 ft lbs of torque over the first build.

Interesting that torque went up more than HP. I guess retarding the timing really built up the low end more than high end.

Quote:

Originally Posted by Jeff Higgins (Post 4009818)
So, the small port ('83 vintage) 3.0, relatively small (for a 3.0, anyway) 36mm "S" throttle bodies and stacks, high compression, and custom high lift / short duration cams look to be a success, at least for what I wanted. Granted, 3.0's can make a good deal more power if you want to rev them higher. The cost, however, goes up considerably. Much larger throttle bodies (or big PMO's), performance valve springs, head porting, and so forth. The induction actually becomes one of the major expenses when going bigger than what was available stock; reworking 36mm throttle bodies and stacks to 40-44mm or buying high butterflies, or buying big PMO's, is very expensive.

I too have a small intake 3.0 and want to preserve some of its low end response. With PMO 40s, SC cams, SSI & M+K, the dyno pull measured 186 ft lbs and only 178 HP. This works well in a car w/8.3:1 Crwp and stock tires, but with my 911 trans and 50 series tires, I run out of revs quickly. I'd like to move my peak up to low 6000s and be able to shift just under 7k. From what I've read, stock springs should be ok to that range.

The way I figure, If I port my small intakes to get more breath up top, I can restore some of the static compression lost by this and S cams by bumping the squeeze to 10.5:1 and twin plug. I've got an EM HPX now so a splitter and another 3 coil unit will get me the 12 sparks I need. I know that this configuration won't have as strong a bottom end as your setup and I suppose that's partially my concern. Since I run a 901 trans, It can handle only so much torque. This is why I discounted building up a 3.2 SS. At 230 ft lbs, I think your configuration would push the envelope as well. I'm just not sure how much. :confused: Maybe someone with actual experience can chime in.

See I spend my time on the street and autoX. I need to launch hard in 1rst gear, the achilles heel of a 901. So I need to have a responsive low rpm to get me through 1rst quickly plus give me good power out of the tight tuns in 2nd gear without torturing the crown ring pinion. From what I've been researching on the gear charts, I"ll be running approx 500 rpms higher with a 23.1 diameter tire than with stock tires. This should keep me in the power band to get me the results I'm looking for. Any thoughts?

I too cut my teeth on V8s. Mopars to be exact. I built up a 440 once and put a long runner single plane intake on it. Not a good combo for 3.23 gears and 3 speed automatic. Much better with the 3.91s but really not good for street & highway. So I changed in an M1 dual plane and 3.55s. That was the ticket.

I'm trying to only do this build once. As we both know, domestics are a wee bit less costly to build than these Porsches ;)

Jeff Higgins 06-19-2008 05:33 AM

Ah, another old MOPAR man. I went through a succesion of them in the late '70's to mid '80's. Several 383's and 440's passed through my garage in those days.

Anyway, I'm hardly one to give advice on cam selection, but I obviously shied away from the "S" cams. Their aura of being a "wild" cam was generated in the little 2.0 liter motors. If you pour over the basic numbers on the cam charts, and compare it to other commonly used 3.0 cams, it becomes obvious that they really don't offer much in that big of a motor. They only offer .005" more lift on both intake and exhaust than stock SC cams. They pick up a great deal more duration, but that is not what you want in a "torque motor". Duration drives the power band higher up into the rpm range. Narrow lobe centers (lots of what us old hot rodders called "overlap") drives the power band up as well. They do this at the expense of bottom end and mid range power; they effectively "fool" the motor into having less dynamic compression at lower rpm's and more dynamic compression at higher rpm's.

The long duration / high overlap scheme takes advantage of intake and exhaust charge momentum to do this. It works great at higher rpm's, where the momentum of the escaping exhaust charge actually draws some intake charge beyond the combustion chamber and out the exhaust port. Both valves have to be open at the same time to do this, so their opening periods "overlap". At higher rpm's, the exhaust charge (in a carefully designed port and correct length primary header pipe) will reverberate a bit, actully "bouncing back" that overdrawn intake charge back into the chamber. It's almost a mild form of "super charging" when it works right. Problem is, at low rpm's, you don't get this reverberation and the portion of the intake charge that made it past the exhaust valve simply follows the exhaust charge out. In extreme cases, it actually draws some more intake charge out of the cylinder, effectively underfilling it. Back when drag racers still ran high overlap cams, we could smell the unburnt fuel coming out of the exhaust at idle, it was so bad.

This affect is what gives "S" cammed 2.0's-2.4's such a dead bottom end, and such a satisfying "hit" on top when them come up "on cam". That's not what you want. That's not what I wanted, so "S" cams were out.

There is, however, what appears to me to be a dearth of suitable cams for hot street 3.0's on carbs or MFI. The normal run of cams used as bolt-ins on CIS motors (964, 20/21, etc) don't have enough duration and the lobe centers are too wide. They have to be "CIS friendly", which precludes any overlap at all. CIS gets confused if there is any reverberation into the airbox. The other end of the cam spectrum includes the RSR Sprint and DC/GE 60 and 80 series (I skipped right past the 40 series, or "mod S" cams as having insufficient lift). These cams provide what I feel is enough lift to wake up a 3.0, however, they have even more duration than the "S" cams. Their power bands are too high, at least for me. They also require performance valve springs, adding to the expense. I was stuck.

That's where our very own Camgrinder, John Dougherty, came to the rescue. We discussed my needs and my thoughts on meeting those needs, pouring over his cam charts over the phone. He suggested that his GT2 cams had the lift, short duration, and gentle ramp angles (to allow stock springs) I was looking for, but the lobe centers were too wide. No problem; his computerized grinding equipment could be easily reprogrammed to narrow the lobe centers to whatever we wanted. John suggested 102 degrees, so that's what we went with. He can cut these anytime, at no more expense than any "standard" grind. I sure like them; they did exactly what we thought they would. I think they would work well in your application.

teenerted1 06-19-2008 08:11 AM

did a nights sleep resolve the ignition cut out issue you were having yesterday?

or is that the next topic of discussion to see in this thread?;)

kenikh 06-19-2008 08:17 AM

Quote:

Originally Posted by teenerted1 (Post 4012133)
did a nights sleep resolve the ignition cut out issue you were having yesterday?

or is that the next topic of discussion to see in this thread?;)

What are the symptoms?


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