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Join Date: Dec 2007
Location: Long Beach
Posts: 10
Garage
planning rebuild

Hello,

Okay this is a long one… Basically looking for some guidance here:

I have a '77 911S with a 2.7 that is in need of a rebuild for, what looks like, an uncommon issue. The timing gear on the crank shaft is completely loose. I can reach through the porthole for the distributor drive and move the gear side to side and back and forth with my finger. When I turn the crank it turns about 8’ before the gear engages and turns the intermediate shaft. Has anyone encountered this before?

That’s the issue, now to why I am considering rebuilding instead of replacing the engine:

No other issues (no smoke, head studs are all good, good compression etc). The engine actually runs great, which surprises me given the loose timing gear.

The engine has: ’74 exhaust, Mahle cylinders (I think Nikasil), pressure fed chain tensioners, eleven blade fan, basically every recommended upgrade except for the front oil cooler (the car is from Seattle).

After looking into it my thought is that this engine has already been rebuilt and the wrong timing gear was put on. I’ve owned the car for 14 years and it is now up to 140k miles. Is it possible to do a second rebuild? Is there any sure way to tell if an engine has been rebuilt?

Thanks to everyone for your help and knowledge.

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Chris
Redwood City, CA

1977 911S, 2002 Audi A4 3.0Q
Novara Strada

Last edited by cknoll; 03-25-2009 at 02:13 PM..
Old 03-25-2009, 01:18 PM
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Join Date: Jul 2003
Location: cross roads
Posts: 14,081
Well to put all logic aside and look through the key hole of what will truly be the "case" there ..
Once you split the case halves...usually a monetarily minded octopus reaches out and starts grabbing 100.00 dollar bills, your credit cards and the like.
Nothing wrong with that, but Tobe forewarned is to be...forewarned ! BTDT
Has it had the Mag case updates ? Really silly not to do them if it is apart as it will bite you if you don't
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Old 03-25-2009, 04:53 PM
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Location: Long Beach
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I'm not sure about the case updates. I plan on having them done if it hasn't. Yeah, plenty of people have warned me. I've been reading up on rebuilding these engines for so long now that I'm actually looking forward to it. Thanks for advice.

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Chris
Redwood City, CA

1977 911S, 2002 Audi A4 3.0Q
Novara Strada
Old 03-25-2009, 05:51 PM
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