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AlfonsoR's Avatar
 
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Valve stem acceptable wear

Hey guys,

I am in the process of purchasing an 89 coupe. However, on leakdown, cylinder #5 had 14% loss. The rest were in the 3-6% range, and three spark plugs were oily. Oh yeah and smoky start up of course.

So I agreed to buy the car based on replacement of the valve guides and a close inspection of #5 cylinder.

This was a week ago. So now, the heads have been removed and new guides installed. Machine shop says valves are fine, so they were going to re-use all the valves.

Just to make sure the shop is doing good, what is the acceptable range of wear for the valve stems?

Thanks in advance,
Alfonso.

Old 04-26-2010, 06:37 PM
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1 thou
Old 04-26-2010, 08:02 PM
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I'd put in new valves.. They aren't that expensive...
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Old 04-27-2010, 05:40 AM
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I kept the intake valves, but I replaced the exhaust valves on my '86 3.2.
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Old 04-27-2010, 06:52 AM
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If they are in factory spec there is no reason to replace them, the new ones are only in factory spec too.
Bruce
Old 04-27-2010, 11:25 AM
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FWIW,.....I'll reuse intake valves as long as they are within spec, but I always replace exhaust valves if they have gone more than 50K.

They really live a hard life and I've seen them fail at high mileage despite stem wear. Its simply not worth the risk, IMHO.
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Old 04-27-2010, 12:46 PM
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Hey guys, thanks for the responses.

My question specifically is what is the spec for acceptable wear. Porshaah says 1 mil, but I think that's a little high. I would expect something like .5 mil?

Steve@Rennsport, thanks for the recommendation on replacing the exhaust valves.
Old 04-27-2010, 09:01 PM
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From the factory workshop manual (Ref No 4805.20 1965 pg E73-E75) for the 2.0

I beleive these are unchanged through to the 1989 3.2 - others please chime in if this is not the case......

Inlet valve stem = 8.97 (-0.012) mm
Clearance = 0.030-0.057mm

Exhaust valve stem = 8.95 (-0.012) mm
Clearance = 0.050-0.077mm

Regards,
John
Old 04-28-2010, 02:29 PM
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Thanks John, that's exactly the type of information I was looking for.

So am I reading this right, on the inlet valve the standard size is 8.97mm and acceptable wear is up to .012mm? Wow, can't believe I guessed exactly right.
Old 04-28-2010, 04:38 PM
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Correct
Old 04-28-2010, 04:50 PM
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Thanks again John, I appreciate it. Now got to do some research on head studs.

Old 04-28-2010, 05:13 PM
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