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-   -   Removing complete exhaust (http://forums.pelicanparts.com/911-engine-rebuilding-forum/733325-removing-complete-exhaust.html)

stuntmangb 02-09-2013 10:40 PM

Removing complete exhaust
 
Hi Guys
Its the 1st time I have posted on here, I live in the Uk
Could anyone give advise to remove the complete exhaust on my 111k 1987,911 .
At present it on my mates 2 post lift we have work on the left heat exchanger sheared two studs ,one nut has undone
1st we heated the nut then hammered it ,sprayed plus gas on .
Help!!!

Flat6pac 02-10-2013 02:32 PM

You need a torch that you can heat the nuts red hot then get them off hot.
Youre going to have a problem if you try to drop the whole exhaust all at one time because youre going to bind where the exhaust inserts into the heads.
Bruce

john walker's workshop 02-11-2013 04:15 AM

oxy acetylene torch, heat them red and wait until the allen head nuts go dull red before trying to remove them or you can round them out. i remove the exhaust as a complete unit most of the time. just support it so it comes down evenly.

stuntmangb 02-16-2013 01:27 PM

Thanks for your help I have removed exhaust had to cut it up,will heat studs as you guys have said will need to use a stud removal tool I bought from Frost Restorations as studs are damaged.it they break off will drill them to 6mm and use stud extractor

porschetub 02-17-2013 11:05 PM

old engineers trick?
 
Heat and cool with water,spray with lubricant,heat and cool again and again if needed,the expansion and contraction breaks the rust and they come undone.

JJ 911SC 02-18-2013 04:26 AM

If the stud are sticking out, use a in-line stud remover. Check post 9 & 18 of:

http://forums.pelicanparts.com/porsche-911-technical-forum/621112-broken-exhaust-stud-tool-any-lenders.html

Take a look at this link if you end up having to do a Timesert:

http://forums.pelicanparts.com/porsche-911-technical-forum/597019-time-serts-rescue.html

stuntmangb 03-01-2013 03:53 PM

Thank for the advise all studs now removed only used 3 Helicoils.


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