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101 Projects for Your Porsche Boxster - Working List - need input...
Hey people, here's my working list for projects for the book. I have about 91 or so completed or in-process. I'm wondering if there are any significant glaring ones that I might have left off of the list that you might suggest.
Here's the list so far: >BASICS< Jacking Up Oil Change Air Filter / Pollen Filter Replacement Fuel Filter Replacement Belt Replacement Washing Your Car >ENGINE< Replacing Spark Plugs / Coils Motor Mounts Engine Removal LN Engineering Oil filter upgrade / Deep Sump Air / Oil Separator Oil pan gasket replacement / deep sump? Crankshaft Sensor / Knock Sensor 911 Engine Swap Boxster Engine Teardown Boxster Engine Mechanical Improvements Intermediate Shaft Bearing Repair >Fuel Injection< O2 Sensor Replacement Reading Fuel Injection Fault Codes / PST2 Replacing Fuel Injectors Fuel Pump Replacement Installing Performance Software >WATER COOLING< Coolant Replacement Center Radiator Hose Replacement Front Radiator Water Pump & Thermostat Replacement Coolant tank replacement Cold Air Intake / MAS upgrade >TRANSMISSION / AXLE< Replacing your Automatic Transmission Fluid Replacing Transmission Mounts Installing a Short Shift Kit / Shift Bushings Transmission Removal Clutch Replacement Replacing the Clutch Slave Cylinder Differential / Manual Tranny Fluid Change CV Joints / Boots / Axle LSD Installation wheel bearings >EXHAUST< Muffler Replacement Exhaust Manifold / CAT repl >BRAKES< Bleeding Brakes Replacing Brake Pads Rebuilding Brake Calipers Parking Brake Adjustment Big Brake Kit Upgrade Parking Brake Shoe Replacement Brake Line Replacement Brake Rotor Replacement Master Cylinder Booster / ABS >SUSPENSION< Alignment Front/Rear suspension Overhaul Replacing Shocks & Springs Performance Suspen / Lowering Camber Bar Steering Wheel - 3-Spoke >BODY / INTERIOR< Replacing Lenses / Blubs Clear corners Convertible Top Repair Replacing Emblems Smart Top roof control Front Bumper Porsche child seat Gauge Rings / Trim Door Panels / Window Switches Hood Shocks Window Regulator Installing hardtop / fit kit Roof Rack system Das Shield Protector Headlamp Film Sport Seats / Seat Removal Porsche Top 1997-2002 With Glass!! Rear Spoiler/Wing Convertible Rear Window Replacement >ELECTRICAL< Alternator Repl Litronic Headlamp Kit Upgrade HID retrofit Battery Disconnect / Buddy Rear Speaker Kit On Board Computer ignition switch repl 996 Clutster Upgrade Headlamp Switch Replacement Starter Replacement Radio Head Unit Installation >MISC< Dyno Testing Personal Touches A/C Maintenance & Upgrade Using Car Bras Wheels & Tires Here are some maybes that haven't been added definitively to the list yet: Stubborn Bolt Removal Starter Troubleshoot Brake Switch Replacement Airbag Warning Lamp Troubleshooting Alarm System Install / Upgrade Garage door opener hardwire HP Audio System Solving Electrical Problems CD Changer Shift Knob Wind deflector install / roll bar inserts Seat Repair Exhaust studs Fuel Pressure regulator Intake Manifold Removal Replacing the Valve Cover Gasket Cam Sensor Replacement Tensioner Update / Installation Head Gasket Replacement These four are currently first in line to be added: *SuperCharger FAQ *Time to Rebuild? *Fixing common oil leaks *Machine Shop 101 Any suggestions? Thanks in advance! -Wayne |
Can't wait for the book, as I attempt to do most common things myself (used to working on 911's that don't have all the electronic stuff).
How about adding the "Pedro Sport Exhaust" modification? I have this on my car with Fabspeed bypass pipes and think it is big bang for the buck enjoyment. http://forums.pelicanparts.com/uploa...1233502774.jpg |
"Battery diconnect/buddy" I assume refers to alternate power while disconnecting the battery? The radio code is an important issue and you've probably got it covered.
Under water cooling there should be a bit about replacing "water ventilation valve" (996 106 347 00) as they often fail and there is a supercede. And of course bleeding air out of the system (which you probably have). Lastly, did you cover emergency front trunk opening? You've mentioned the procedure several times on the forums. |
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I think that the welding involved might be a bit beyond 99% of the people in the book, but it might be worth a photo. Do you have more photos like the one above? -Wayne |
other topics to consider
1. i see you've listed radio headunit, but when you go from 986 to 987 things change in a big way, will that be covered?
2. PSM / PASM 3. ....still thinking.... :D i suppose being just a recent porsche owner, i have been asking what seem rather stupid questions, i know my way around the VW scene pretty well and have found the Porsche owners manual to be less informative than what i was use to... i'll get over it and will soon be diving in with wrenchs in both hands.. |
Sure, I'll cover the 987, I'm guessing you're specifically talking about MOST. That actually makes it somewhat easier in the long run, since it's now an industry standard...
-Wayne |
That's a good list.
Here are a few more, some may already be included within your list. 1. Modify the OBC for outside temp and /or adding the 4th stock to control the "newly" programed OBC functions. 2. Removal of front bumper for radiator cleaning and horn replacement. 3. Reprogramming of the seat/mirror/window memory functions. 4. Cleaning of drains. 5. Programing DRLs 6. Wheel spacers 7. Solutions for lost/malfunctioning keys 8. Throttle body cleaning 9. Pros/cons of cold air intake, reusable oil type air cleaners, & de-snorkeling air intake 10. Removing the amber portion of the front headlights 11. Front and rear trunk access w/o power & location of emergency release cables 12. Common refueling problems/solutions, evap recovery valve and associated blown fuse, emergency gas door release cable location. 13. Explanation of the single left rear fog light. That always seems to trip people up. I'm sure you'll get some other good ideas from the board here. Can't wait for the book to come out. Regards, Aron |
Thanks for your comments, Wayne. The muffler on my car was was actually modified by Oettle in Germany, but others, such as Pedro, have been modifying them locally. It is similar to the Porsche PSE, except the bypass pipes are passive and emit sound at all times. Because of the way the pipes are positioned, they tuck nicely up under the rear valance (pic) and are not noticable, unlike the PSE. Sound is wonderful, with no resonance since it is a factory muffler.
Link to Pedro: http://www.pedrosgarage.com/Site%203/Make%20the%20Pedro%20Sport%20Exhaust.html Link to Oettle: I'll post some more pics when I can find them...sorry for the poor pic attached; the car's tucked away for the winter and this is the best I have at the moment. http://forums.pelicanparts.com/uploa...1233589006.jpg |
You say that the book is do to your publisher, what is the expected release date?
1. How to install a turbo setup on a boxster.. and or sc. 2. Randomly.. something rare and not really cost efficient... replacing the tiptronic with either a 5sp man, 6spd man, 6spd tip, or just updating the older 986 tip software where the new 987s you can override the automatic trans and manually shift but still be in automatic. *GASP!* Wow that was a long ramble. 3. How to replace the stereo headunit withan aftermarket dvd. 3.5. How to install aftermarket speakers. 3.6 How to bypass/deinstall factory amp and install aftermarket amp. 3.7 How to install CD changer. 4. MOVING THE CLIMATE CONTROL UNIT!!!!! (Im still trying to figure this one out.) 5. Installing the 3rd radiator for the boxster. 6. I found a kit onlie which allows you to upgrade your leather seats to "heated" leather seats for those of us without that factory option, but they do not include installation instructions. (Might be a good idea, when driving on a cool night, just turn the seats onto low heat.. mmhmm.. ) 7. How to deamber headlights, tail lights, and side markers. 8. Upgrading convt. top software in 986 so you can put the top down while you are driving.... (I would kill for this one) I cant think of anything else right now. Cheers, Adam |
ipod conection
I missed it if it was mentioned. I am never going to buy another CD player/changer. Ever!
I just want an ipod/mp3 player connection. |
Excellent list. You have my current needs covered.
Cant wait. My proofreading offer is still good. |
MAF replacement. and maybe some common no start problems?
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possible additions
Looks great so far. I am very excited to get reading it. Some possible additions:
Center console repair adding a 3rd radiator (must have) Exhaust swap anything with changing the cup holders out (iPod/MP3, and GPS holder?). Adding wood/leather trim Adding heated seats That's all for now. I'm psyched. I can't wait to get going on my '01 986. MikeB |
Intermittent wiper control
For those, as myself, who don't have the intermittent wiper control, could be useful to get the switch and relay and installing it. My two cents.
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Just thought of something..... How to repair the vinyl when the coating (whatever it is) starts to bubble, and come off.
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Yes!!!
Please, please, please DO publish this book!!! I have a 1997 Boxster that constantly needs something...
Here are my suggestions: - Rear Main Seal repair - That pesky problem with the driver's side door window dropping with the door handle, then going back up too soon (I have to watch it or it will hit the top when I close the door) - Ignition switch problems (sometimes I can't get the key to turn at all) - That stupid alarm thing under the driver's seat that goes bad and costs $1700 at the Porsche dealer. - Variable valve timing problems (I hope it's just the sensor, this time..) Brian PS - Put me down for two copies when the book is published! |
Thanks Brian, I think most of that will be in the book!
-Wayne |
We applaud you for writing this book...you definately have a captive audience.
Can't wait to order my copy... |
I cannot wait for the book. I Absolutely love 101 Projects for the 911 and Rebuilding and Modifying the Porsche 911 engine.
I think your readers may enjoy doing a couple of the modifications I've done to my car 1) Adding the Porsche Travel Pro GPS head unit 2) Adding the factory in dash cup holders Over the years I've had to pay the dealer to do the following repairs. I think the readers would like to know how to 1) Change the serpetine belt 2) Replace the broken coolant overflow tank 3) Replace the fuel pump 4) Starter replacement |
Sounds like a complete list to me!
At the moment I'm most interested in how to add the third radiator. Thanks, we recieved your 101 Projects for your 911, and it's a VERY well done DIY book! Can't wait to get the Boxster book!! |
Yup, still working on it. Here's a photo from tonight, where we're putting together the header on the 996 motor that's going into the Boxster...
-Wayne http://forums.pelicanparts.com/uploa...1236755734.jpg |
Thanks for the update Wayne. I'm looking forward to the book coming out.
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Wayne you may want to add Flywheel replacement along with clutch replacement and maybe add some notes for replaceing the DM Flywheel with a Lightweight version.
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Just thought of something....
Please add a procedure to cure the squeeking front ball joint problem, without replacing the lower control arm. |
Anxious to purchase the Boxster book. Already have the 101 projects for 911's and it is an asset.
I bought the Bruce Whittier "Owners Maintenance Manual" and have been less that satisfied. I would like to see a description of a simple-easy Battery Tender installation. My batteries don't last more than two years in my little-used 986. |
A big problem with the Boxster seems to be clunking at low speed in the rear - most of the time it seems to be the lower track arms - but in my case after replacing them the problem still persists - might have a section on the common suspension problems and fixes.
I've had all of the common 986 issues in my wife's 97 (but for the RMS issue...) Bad Maf, Failed Coil, Terrible vacuum leaks, Coolant tank leak, broken Oil breater tube, broken dipstick tube, bad top mechanism - fixed via updated cables (must have), common clunking in rear end (still chasing this one), bad OAS, bad driver's airbag mount - which caused the horn to blow upon using brakes, Airbag light that won't go out (even after grounding update and new buckles), Constant CELs, rattles from the convertible top, now a broken Climate Control (on that note a guy on Ebay sells a replacement LCD kit to fix cracked LCDs, not my problem but you and your readers should know - saves a ton of cash), replacing dash bulbs... Not that I don't love the car or anything. |
How about Headlight restoration?
Trailer Hitch installation. Or better yet, diy hitch construction. Home alignment. Well thats it for now. |
"I cannot wait for the book. I Absolutely love 101 Projects for the 911 and Rebuilding and Modifying the Porsche 911 engine."
Ditto. I have both books too and will buy this one even though I don't even own a Boxster.........yet. |
Maybe its because I am just old, and I need my 10 year old grandson to do this for me...
But.. I have an 05.. I cannot make the seat memory work. I cannot make the garage door opener work. I have a heck of a time with the displays from the computer. A good English language explanation of what to do and what all the goofie arrows mean might do it for me. I have no patience. I try something two or three times and say the hell with it..we are growing old here fooling with this silly bling bling crap. What we need to do is drive the thing. I could not get the brake pads out of the car and had to have a pcar dealer mechanic show me how to separate the back of the pad from the metal piece separating it from the pistons. He was kind enough to show it at no charge... Also I have a set of Hawk pads I bought from you, and they are not drilled for the wear sensors. I do not need the wear sensors anyway, but is there a way to get rid of them other that to just wire tie them up out of the way? Seems a little rube goldberg.. |
How close are we? I just saw the book advertised as a Jan '10 release?!?
http://forums.pelicanparts.com/uploa...1244057792.jpg |
Wayne, I know this is sacrilidge, or even worse, but how about how to remove the air bag equipt steering wheel and replace with one of the classic momo wheels or some such. I know they could only be for "off road" use, but I for one would like to make the change. Maybe even a quick change unit.
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Wayne,
Perhaps it's listed but have you included recommended replacement door and dash speakers as well as replacement amplifiers? Thanks, looking forward to the book. |
Hey. It might be too late to add this on, but you should add in "How to add an auxillary jack." I've been looking around for a while so that I can connect my iPod, and think I've figured it out.
1) Get an FM Modulator (I've noticed that Audiovox's brand has the best reviews) 2) Get 2 antenna adapters (one to convert the Boxster's antenna to a standard connector, and the second to convert it back to one that can plug into the boxster's radio) 3) Get a female jack mount (to mount on the dashboard somewhere) 4) Remove the radio (I need the keys for this, is there an alternative way I can remove it without the keys?) 5) Connect all the components you bought 6) Drill 2 holes (for the jack mount and modulator switch) 7) Reinstall everything I want to ask though, are there any ideas for what battery wire I should tap into? I don't want to tap into the cigarette lighter because I plan on using that as an iPod charger. Thanks for any tips!!! |
MBI seems to really really love cover shots with Porsches on lifts. Go figure.
Good luck with the book. Richard Newton Intervention Motorsports |
The book is almost done everyone. I'm hoping to have it complete by the end of the year. It will be very good, and very comprehensive.
Here's a list of projects I'm working on for the book: Engine Swap Project Manifold Crank sensor Cam sensor Installing Performance Software Intake Boots / hoses Throttle Body Replacement Oil Pressure Sender Headers Idler Pulley Replacement Brake pedal / clutch pedal switch? Trunk release cable replacement? Brake pedal / clutch pedal switch? GT3 Center Console Car Bras Stereo Head Unit New Sewn Convertible Window Wheels Convertible New Top Rear Spoiler Intermediate Shaft Bearing Personal Touches Engine Removal Replacing Fuel Injectors Door Panels / Window Switches Window Regulator Roof Rack system Headlamp Film Replacing Spark Plugs / Coils Motor Mounts Air / Oil Separator Oil pan gasket replacement / deep sump? Cold Air Intake / MAS upgrade Clutch Replacement Replacing the Clutch Slave Cylinder Gauge Rings / Trim Hood Shocks Installing hardtop / fit kit Sport Seats / Seat Removal Master Cylinder Booster / ABS Front/Rear suspension Overhaul Replacing Shocks & Springs Convertible Top Repair Smart Top roof control Oil Change Jacking Up Air Filter / Pollen Filter Replacement Fuel Filter Replacement Belt Replacement Washing Your Car Replacing Lenses / Blubs Clear corners Replacing Emblems Das Shield Protector Front Bumper Bleeding Brakes Replacing Brake Pads Rebuilding Brake Calipers Parking Brake Adjustment Big Brake Kit Upgrade Parking Brake Shoe Replacement Brake Line Replacement Brake Rotor Replacement Alternator Repl HID retrofit Battery Disconnect / Buddy ignition switch repl Headlamp Switch Replacement O2 Sensor Replacement Reading Fuel Injection Fault Codes / PST2 Troubleshooting vacuum leaks Fuel Pump Replacement Dyno Testing Porsche child seat Alignment Performance Suspen / Lowering Camber Bar / Techno Brace Steering Wheel - 3-Spoke Replacing your Automatic Transmission Fluid Replacing Transmission Mounts Hose Replacement Center Radiator Coolant Replacement Coolant tank replacement Water Pump & Thermostat Replacement Front Radiator Litronic Headlamp Kit Upgrade Rear Speaker Kit 996 Gauge Cluster Upgrade On Board Computer Cruise Control Installation Starter Replacement Transmission Removal Differential / Manual Tranny Fluid Change Wheel Bearings CV Joints / Boots / Axle Installing a Short Shift Kit / Shift Bushings Muffler Replacement Performance Exhaust LSD Installation AC Recharge |
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Is there anything about hardtop install? And on a similar note, is there any inclusion to the Zeintop hardtop? ..if not maybe you could add that in "Personal Touches"? Can't wait for the book! Edit: Never mind about the hardtop bit, I see it now...but still might like to add the Zeintop in there! :) |
Whooo
I see six projects I've been considering . . . Look forward to the release. Where was this book a year ago when I paid to have the coolant tank replaced TWICE (in the same year?) (Don't go to that shop anymore . . .) |
f
Sure would be nice to have the facts regarding iPOD and Porsche's music systems. :)
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aux_input SW STEREO SPECIALISTS - European Car Audio Products |
I could use a step by step on two things: Both because I do not have a 10 year old to set them up for me. 1st. Setting up the remote garage door openers. 2nd. Makeing the memory work on my electric seats with key memory. The factory manuals were 1st written in Chinese, translanted to Japanese, then to German by an Italian, and then to English by someone from France. I just cannot make either of them work like they should or at all.
I have an 05 car. |
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