Excellent write up. Quick question on the gap adjustment. No matter what I do I cannot get the window to seal tightly against the outside seal fig 39 adjustment. At this stage I am considering adding some washers to the top mount bolt to go between the regulator and the door to push it back a little.
Thoughts?

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I would not add the washers. The regulator may not be going up enough. Is the glass adjust correctly? (fig 40)

- Nick