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Any Stone Masons Here?

I have laid a flagstone walkway from my porch to the road, gravel base and screening on top. That job is complete.

Now my cement porch ( 9' W x 4' D) looks bad in comparison, so I want to face it and cover the surface with flagstone.

I have lots of 1/2" flagstone rectangles, but I'm not sure what to use as mortar. This is a covered porch, but open sides. It will see snow, rain, and winter/summer temperature extremes (-30F to 95F).

I've read that a mixture of lime, sand, and Portland cement is good. Looking at mortar products, there is 'rapid set', and Quick-crete 'plain' and Type 'S' that all appear to be outdoor rated. I would prefer a premixed product, but only if it's not inferior to mixing my own.

There are also concrete bonding adhesives that I can use as a surface prep (and the back side of the flagstone?), but they can also be used as a mortar additive.

This is a job I want to do once, and do right...any suggestions?

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Old 08-06-2021, 07:18 AM
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Give AC78 a few years and he'll be able to tell you how a middle aged guy who changed careers would do it.
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Old 08-06-2021, 07:25 AM
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Lol. I was going to say 'if you're just thinking about becoming an apprentice don't even think of replying'...
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Old 08-06-2021, 07:28 AM
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1990, I don't see it as being any more difficult than concreting down outdoor tiles - other than the varying thicknesses. I think a tack coat of concrete, a layer of concrete around and under each one. Scrub the excess concrete off the surface of the flagstones. Spray with Rugasole. Lightly waterblast the next day. The more rustic it looks the better.

You can do it!

Last edited by Bill Douglas; 08-06-2021 at 01:26 PM..
Old 08-06-2021, 01:18 PM
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Document it here. love good stone work.
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Old 08-06-2021, 06:47 PM
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Timely thread for me. I need to re-do the "epoxy sand" that was packed in between the pavers at the front of my store.
Old 08-07-2021, 10:11 AM
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Quote:
Originally Posted by 1990C4S View Post
I have laid a flagstone walkway from my porch to the road, gravel base and screening on top. That job is complete.

Now my cement porch ( 9' W x 4' D) looks bad in comparison, so I want to face it and cover the surface with flagstone.

I have lots of 1/2" flagstone rectangles, but I'm not sure what to use as mortar. This is a covered porch, but open sides. It will see snow, rain, and winter/summer temperature extremes (-30F to 95F).

I've read that a mixture of lime, sand, and Portland cement is good. Looking at mortar products, there is 'rapid set', and Quick-crete 'plain' and Type 'S' that all appear to be outdoor rated. I would prefer a premixed product, but only if it's not inferior to mixing my own.

There are also concrete bonding adhesives that I can use as a surface prep (and the back side of the flagstone?), but they can also be used as a mortar additive.

This is a job I want to do once, and do right...any suggestions?
Maybe post a pic, so we can see how big the gaps are between the stones? Different products will fill better than others.
Old 08-07-2021, 10:12 AM
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Quote:
Originally Posted by rusnak View Post
Maybe post a pic, so we can see how big the gaps are between the stones? Different products will fill better than others.
Yes. If the sidewalk is laid tight, and you want to match it, and the stone is reasonably uniform in thickness, you would likely lay it like tile on exterior rated thinset, and brush in an epoxy sand.

If you are laying it 'old school' with joints, you'd set them in mud. Keep it 'loose' to help with levelling.

If you want it to last, clean, prime the old cement with a bonding agent, and do a scratch coat.

When I started working for dad(my father and grandfather were masons) there were few choices. Portland, sand, lime(every mason had a favorite recipe) and add stone for concrete.
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Old 08-07-2021, 11:23 AM
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Old 08-09-2021, 07:33 AM
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I was able to find this after a lot of searching...

Quote:
When mixing our mortar we use a ratio of 3 parts Portland, 1 part Type S and 9 parts sand. We find that this mix has the strength and flexibility the mortar needs to last in our cold Canadian winters.
I will update this thread when I get started...
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Old 08-09-2021, 08:30 AM
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For adhesion I would use thin set and back butter the stone. You probably won't get 100% contact but you can mix more TS thin enough to pour like floor leveler and let it run under the FS keeping it low enough to be able to have enough depth for grout.

Use a 1/2" x 1/2" notched trowel.

Old 08-09-2021, 09:30 AM
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