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Greasy Member
 
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Join Date: Mar 2006
Location: Indiana
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advice on repairing Saturn plastic body panels??

Is there a recommended epoxy for repairing the plastic body panels on Saturns? I picked up a CHEAP Saturn yesterday as a parts/ beer getter, and there are a couple of spots where a corner has broken off a panel, and was wondering if there was a good way to bond them together so I can then sand, and re-finish. I have all the broken off parts, I just need to get them to hold together.

Ya think JB-weld will work?

Thanks for the advice...
-Nick

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Old 06-07-2007, 08:28 AM
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I believe the body panels are SMC molded. I found this website with recommendations for SMC repair products.

SMC Repair
Old 06-07-2007, 08:47 AM
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PERFECT!
Thanks for the info

-Nick
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Owner: Bennington Motorsports www.benms.com
Sponsor for Midwest Region 944-SPEC racing series
-When was your timing belt changed or tensioned??
-Yes, I'm the crazy man that will loan out my 9201. Just PM me, I will add you to the list and get it out ASAP.
Old 06-07-2007, 08:51 AM
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A few rolls of blue painter's tape oughta do just fine
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Old 06-07-2007, 08:56 AM
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Funny, that's what the previous owner though too!

Anybody know what Saturn's secret is to their engines?
This thing has over 200k miles, doesn't burn a drop of oil, doesn't leak oil, coolant or transmission fluid! I ran a compression check and leak down test just to check the rings, valves, etc... and it looks awesome.

Who'd a thunk it!?!
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Owner: Bennington Motorsports www.benms.com
Sponsor for Midwest Region 944-SPEC racing series
-When was your timing belt changed or tensioned??
-Yes, I'm the crazy man that will loan out my 9201. Just PM me, I will add you to the list and get it out ASAP.
Old 06-07-2007, 09:54 AM
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Buddy of mine hit a gaurd rail in his over the winter.

I seem to recall that entire panels are pretty cheap.
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Old 06-07-2007, 10:05 AM
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Quote:
Originally posted by deanp
I believe the body panels are SMC molded. ...[/URL]
pretty sure they are made of thremoplastic, not thermoset.

(melted)
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Old 06-07-2007, 10:32 AM
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I had one of the first Saturns that came out in the mid 90's. I had a fender that got smashed. I simply used two part epoxy on the backside and literally glued the pieces back together.
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Old 06-07-2007, 10:48 AM
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Island's right -

I wasn't positive and didn't research, just shot from the hip....

Here's an interesting article...

Saturn
Old 06-07-2007, 11:31 AM
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Many thanks for all the help guys!
I think I may look into getting a new door skin for the drivers door, but the pass rear quarter I am going to try to epoxy, as the part that is broken off is about 1" x 1.2".

I would honestly have to say Saturn makes a decent product!
Granted, it's not much to look at, but it has enough cargo space to fit an engine in the trunk, a couple of trannys in the back seat, and a few of cases of beer in the pass. seat... hence why I picked it up as my "go-getter".

Thanks again guys!
-Nick

__________________
Owner: Bennington Motorsports www.benms.com
Sponsor for Midwest Region 944-SPEC racing series
-When was your timing belt changed or tensioned??
-Yes, I'm the crazy man that will loan out my 9201. Just PM me, I will add you to the list and get it out ASAP.
Old 06-07-2007, 12:14 PM
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