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Cars & Coffee Killer
 
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Full-Circle Disc Brakes?

I was watching "How It's Made" the other night, and they featured a segment on full-circle disc brakes. Part of the segment even has a 911 running in the Motorola Cup with them. I'd never heard of these before.

While I can understand why they are not used on most production cars (I'd imagine they are expensive and hard to work on), I don't get why they wouldn't be used in racing and on expensive, high performance vehicles.

More info here:

http://www.brakingtechnologies.com/PDF/SAEPaper.pdf

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Old 12-19-2007, 06:41 AM
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I'm no mechanical engineer, but it seems like 'overkill' for a car, even a race car.
Heat dissipation would be one consideration.

Ever see night photos of brake discs at 24 hr races ...glowing red hot?

Once you got heat built up in those baby's (they look like twin clutch-packs) ...that might be a problem.

Now for stopping a landing aircraft, or other applications...?
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Old 12-19-2007, 06:51 AM
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My 3 year old and I watch this show every day.

At first I thought that this was a really good idea, but then I wondered if there really was an advantage... If the current brake caliper technology can lock up the tires even on the stickiest of rubber in race conditions, what would MORE pad surface do? I suppose it would allow for more heat dissapation in the caliper itself (similar to increasing rotor mass, you increase caliper mass), but is this really an issue? Would the problem of unsprung weight increase offset the advantage?
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Old 12-19-2007, 06:57 AM
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Because of the increased surface area (and increased friction), couldn't you stop a car by applying less brake pressure than in a conventional system? Could you possibly eliminate the brake booster?
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Old 12-19-2007, 07:03 AM
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What serves as the primary heat sink in brakes, the rotor or the caliper? If it's the rotor, thicker, vented rotors make sense. If it's the caliper, full circle calipers make sense.
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Old 12-19-2007, 07:11 AM
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Quote:
Originally Posted by legion View Post
Because of the increased surface area (and increased friction), couldn't you stop a car by applying less brake pressure than in a conventional system? Could you possibly eliminate the brake booster?
Increased surface area does not equal increased friction. In the classical look at the forces involved in friction, there is no term for "area". Here's the equation:

F = mu*N

where F equals the friction force, N is the normal force applied (how hard you're pushing the brake pedal for instance) and mu is the coefficient of friction. Area doesn't matter. I would imagine that a disc brake set-up approximates the classical application pretty well, so pad area doesn't make a difference in friction force. What pad area does give you is longer lasting pads and supposedly better feel. I'm sure Bill V can add more to that.
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Old 12-19-2007, 07:20 AM
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Quote:
Originally Posted by IROC View Post
Increased surface area does not equal increased friction.
Then why does a wide tire grip better than a skinny one?
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Old 12-19-2007, 07:34 AM
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Quote:
Originally Posted by phred68 View Post
Then why does a wide tire grip better than a skinny one?
The frictional interaction between a tire and the road is pretty far removed from the classical application. Alot of the friction generated between a tire and the road is due to the relatively soft rubber of the tire interacting (and getting ripped off) by irregularities in the road. F=mu*N doesn't work very well. In fact, if you look at the plot of frictional forces generated by a tire as a function of normal load, the curve isn't even linear.
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Old 12-19-2007, 07:47 AM
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unsprung weight ????
Old 12-19-2007, 08:12 AM
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Braking, the company producing the full circle brakes has been around for a while. I remember seeing their booth 8 or 10 years ago at the SAE Congress in Detroit. Their product has not caught on for the reasons listed, it is heavier, more expensive, more difficult to service, has cooling issues and does not out perform lighter, cheaper, simpler solutions.
Old 12-19-2007, 04:24 PM
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Heck.. this might be a good application for semi-trucks and trailers. 5 Axles to provide stopping for 80,000lbs, but at what cost?

I've seen some semi's with disc brakes now, appears they are making a comeback.
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Old 12-19-2007, 06:14 PM
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Quote:
Originally Posted by cstreit View Post
My 3 year old and I watch this show every day.
I watch How Its Made with 4 year old all the time too!

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Last edited by HardDrive; 12-19-2007 at 09:33 PM..
Old 12-19-2007, 09:24 PM
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