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You Ever Wonder Why You Get Copper in Your Oil Analysis Sample?

A recent development has been occurring throughout the diesel world. Folks engaging in oil analysis of their engine oil for newer engines have been seeing sporadic increases in copper in their used engine oil analysis. Most new diesel engines have oil coolers - inside those coolers is a network of small honeycombs plated with copper.

The zinc dithiophosphate used in many engine oils as an anti-wear component that will leach the copper. It won't hurt you per se but it does monkey up the oil analysis results making you think that you could be getting wear from valve train bushings, wrist pin bushings, cam bushings, thrust washers, governors, connecting rods bearings, valve gear train thrust buttons.

Here is a pic I just took - about 40X magnified. You can see the copper. Sounds simple enough but the OEM (Izuzu for GMC) had no clue this was going on. Even more surprising was the lead I have been seeing leach out of Cummins engines. Thats a whole other story.

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Old 07-31-2009, 06:47 AM
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interesting stuff Lubey!
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Old 07-31-2009, 06:51 AM
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"Plating" is an important word in the analysis, yes? The oil circuit on a 911 has no plated part (none that come to mind right now) that comes in contact with the oil. The key is understanding the system and what it's made off before making a final analysis. I'm not sure a lot of wrenchers think deep enough....
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Old 07-31-2009, 07:04 AM
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So, care to elaborate about the lead in the Cummins engines? Is it something I'd need to worry about?
Thanks
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Old 07-31-2009, 07:05 AM
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The early 911 oil tanks are copper plated inside and out, 67-70 are for sure
Old 07-31-2009, 09:16 AM
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Quote:
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So, care to elaborate about the lead in the Cummins engines? Is it something I'd need to worry about?
Thanks
Not a huge issue but it will contribute to confusion if you test your oil. They use a higher lead content in the alloy for the main bearings. Cummins has not been very forthwith concerning data exchange with the analytical labs. OEMs normally provide wear limits that labs use as a basis. Cummins won't do it and it leads to much speculation.
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Old 07-31-2009, 11:20 AM
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