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Christien 11-24-2012 10:08 AM

Attic insulation after pot light installation
 
I've just installed 6 3" halogen potlights in our bedroom ceiling, above which is the attic. I'm a bit confused now as to how I need to properly insulate everything, to protect from heat loss and fire. We'll be blowing in new insulation into the attic as soon as I'm sure the lights are finished.

I bought metal boxes to house the light fixtures - same manufacturer, built for the lights. Each box is rectangular, probably about 6x12 inches, and maybe 6 inches tall, so about half a cubic foot. These were installed between joists with hanger bars, on top of the vapour barrier laid over the drywall ceiling. I then spray-foamed around the base of the metal boxes, and foamed in any gaps (unused knockout holes and around the wires entering the box). But I'm looking at them thinking the heat from the halogen lights could easily heat that box up pretty hot.

Am I being paranoid here? Will the heat dissipate fine in a metal box that size? Or should I box them out even further with plywood? I saw one video on youtube where they guy made boxes out of styrofoam and glued that together. Seems easier than plywood, if it's effective enough.

Linderpat 11-24-2012 10:15 AM

I'd be very worried about halogen lights in the ceiling with anything flamable around them. Definitely do more research on this.

Joe Bob 11-24-2012 10:20 AM

Best to talk with the manufacturer and/or your insurance company....get any answers in writing. Insurance companies and sheep all LIE!

oldE 11-24-2012 10:53 AM

Quote:

Originally Posted by Christien (Post 7110741)
I bought metal boxes to house the light fixtures - same manufacturer, built for the lights.


Christien,

You are good with this set-up. It looks like you've done everything right.

The fixtures themselves have air circulation holes in them (usually) so air will circulate. That's why you have the boxes to stop the air movement through your insulation.

Best
Les

masraum 11-24-2012 11:04 AM

You may also want to look at these. I replaced the 3 in my kitchen after I read the post below, and would happily recommend them. Not only do they work well, save electricity and put out nice quality light, but they should run much cooler and they look much better than the normal bulbs and bezels in most recessed lighting. The only downside is the initial cost, but if they last 15 or 20 years, that may not be that big a deal either..

Quote:

Originally Posted by MysticLlama (Post 6597264)
For the recessed light, try the EcoSmart conversion kit that HD sells. It's a CREE rebrand.

It completely replaces the bezel and has a diffuser and uses different colors of LEDs behind it for great color rendering.

It also starts instantly compared to the screw in ones, so it must have a quick start capacitor or something. Best LED I've seen yet. In several states they are $25, still $40 here in WA, so I'm holding out past my first test one for a bit.

We'll be past CFLs in no time I hope.


1990C4S 11-24-2012 11:25 AM

Some people make an additional box (around the metal box) from drywall. Just cut the shapes and caulk it. Keeps the insulation away from the box.

Switch to LED bulbs and the heat issue disappears.

don911 11-24-2012 11:50 AM

There are IC (insulation contact) and non IC. If your lights are IC you should be fine.
You mentioned vapor barrier laid over the drywall ceiling. I didn't think you wanted a vapor barrier above the drywall. ??

look 171 11-24-2012 12:04 PM

Quote:

Originally Posted by 1990C4S (Post 7110829)
Some people make an additional box (around the metal box) from drywall. Just cut the shapes and caulk it. Keeps the insulation away from the box.

Switch to LED bulbs and the heat issue disappears.

Only if you really don't want to see with the lights on. what do you do about spot lighting if you need to light up something?

look 171 11-24-2012 12:06 PM

Don is right, IC can are only allowed down here. Is it new construction or remodel cans? YOu call em' pot, we call it can.

look 171 11-24-2012 12:09 PM

Heat can be reduced with a special lamp that is coated in the back and the heat radiates from the front of the MR16 bulb. They are designed for that, so it will help.

Christien 11-24-2012 12:32 PM

Quote:

Originally Posted by 1990C4S (Post 7110829)
Some people make an additional box (around the metal box) from drywall. Just cut the shapes and caulk it. Keeps the insulation away from the box.

Switch to LED bulbs and the heat issue disappears.

Ugh, no LED. I hate them. Very little light, and what light there is makes everything look like a morgue. I don't use CF or LED lights anywhere except work surfaces.

Quote:

Originally Posted by don911 (Post 7110858)
There are IC (insulation contact) and non IC. If your lights are IC you should be fine.
You mentioned vapor barrier laid over the drywall ceiling. I didn't think you wanted a vapor barrier above the drywall. ??

The lights are non-IC. (never heard of that, but just looked them up).

The vapour barrier seems to be over the entire surface of the ceiling, below the joists. That would've been there when they built the house (1983) I'm assuming - we certainly didn't put it there.

Quote:

Originally Posted by look 171 (Post 7110876)
Don is right, IC can are only allowed down here. Is it new construction or remodel cans? YOu call em' pot, we call it can.

It's remodel - cut holes in the bedroom ceiling, but installed the box in the unfinished attic.

Here are the lights and boxes I used:

Commercial Electric | Promotional Pack, (6) 3 In. GU10 New or Remodel Construction Housing Kit w/ (6) White Gimbal Trims with Bulbs Included | Home Depot Canada

EasyLite | Insulated Box New Construction | Home Depot Canada

See those gaps at the top of the box? They open into the chamber, so I filled them with expanding foam, as well as covering the unused knockouts with foam.

MT930 11-24-2012 12:36 PM

Quote:

Originally Posted by don911 (Post 7110858)
There are IC (insulation contact) and non IC. If your lights are IC you should be fine.
You mentioned vapor barrier laid over the drywall ceiling. I didn't think you wanted a vapor barrier above the drywall. ??

Yes IC is the ticket.

Quote:

look 171
Don is right, IC can are only allowed down here. Is it new construction or remodel cans? YOu call em' pot, we call it can.
Yes New construction cans or remodel cans they are a little different.

I think you want to use the right ones even if you use the lower temp florescent bulbs in case some one put a standard tungsten bulb in them later.

Attic fires are the worst.

look 171 11-24-2012 12:55 PM

Quote:

Originally Posted by Christien (Post 7110917)
Ugh, no LED. I hate them. Very little light, and what light there is makes everything look like a morgue. I don't use CF or LED lights anywhere except work surfaces.



The lights are non-IC. (never heard of that, but just looked them up).

The vapour barrier seems to be over the entire surface of the ceiling, below the joists. That would've been there when they built the house (1983) I'm assuming - we certainly didn't put it there.



It's remodel - cut holes in the bedroom ceiling, but installed the box in the unfinished attic.

Here are the lights and boxes I used:

Commercial Electric | Promotional Pack, (6) 3 In. GU10 New or Remodel Construction Housing Kit w/ (6) White Gimbal Trims with Bulbs Included | Home Depot Canada

EasyLite | Insulated Box New Construction | Home Depot Canada

See those gaps at the top of the box? They open into the chamber, so I filled them with expanding foam, as well as covering the unused knockouts with foam.

Yikes? Is that the slot on tho of the box? That might be your heat release vent. Those light put out lots of heat, so the heat must have somewhere to go if not, in time the metal box will get heated up just like if it wasn't there. If you are going through the trouble of installing the metal box, why not do it right (much stronger install, IMO because the light is screw or nailed to the framing instead of it hanging onto the drywall) and use a IC can since you are already in the attic.

Personally, I usually stay away from Commercial electrical lights. They buzz ad hum when dimmed. Do they have Nora lights up where you are?

johnsjmc 11-24-2012 01:02 PM

I,m doing the same thing now. The 3 in pot is not ic rated but the square box light combo is . the lights also have a safety cut out switch which is heat activated. I would trim the vapour barrier back at leat 2 in from the box. There is a blue plastic high temp vapour barrier bag available at home depot.

look 171 11-24-2012 01:10 PM

A regular Mr16 bulb will not trip the heat switch, but on a Par 20 can, a regular 60 watt incandescent will because the way heat rises up into the can and trigger the switch.

Christien 11-24-2012 01:21 PM

Quote:

Originally Posted by look 171 (Post 7110954)
Yikes? Is that the slot on tho of the box? That might be your heat release vent. Those light put out lots of heat, so the heat must have somewhere to go if not, in time the metal box will get heated up just like if it wasn't there.

Heat release? Ok, never thought of that. But if I leave it open, wouldn't insulation blow in there, when we blow it into the attic?

Quote:

Personally, I usually stay away from Commercial electrical lights. They buzz ad hum when dimmed. Do they have Nora lights up where you are?
No buzz when they're dim, they're fine. Not sure if they sell Nora, I'll have to look.

nota 11-24-2012 01:28 PM

cut a fiber glass square around each unit
that should keep the blow stuff out and away

HardDrive 11-24-2012 01:44 PM

I thought this was about something very, very different.

look 171 11-24-2012 01:49 PM

Quote:

Originally Posted by Christien (Post 7110997)
Heat release? Ok, never thought of that. But if I leave it open, wouldn't insulation blow in there, when we blow it into the attic?

Go

No buzz when they're dim, they're fine. Not sure if they sell Nora, I'll have to look.

Tape it before you blow insulation in there. Go back in there after and pull tape off.

Nora is a great light, bang for the buck. Make sure you use the correct dimmer, check if its mag. or elec. transformer and use a dimmer accordingly. That will eliminate humming tremendously.

Christien 11-24-2012 01:58 PM

Lights and dimmer are already installed and wired. I didn't know there were different kinds. Guess I got lucky :)

I can't go back in once the insulation has been blown in - everyone's told me not to touch the stuff once it's been blown in, because it compresses and is then less effective. Blow it in and leave it - seal off the attic for good.

look 171 11-24-2012 02:04 PM

I don't know what to tell you about that because we don't use those boxes. We use IC cans doesn't matter what's up there in the attic. Its not worth the few bucks in saving, plus, they are screwed to the joist so it will never come off. You might be able to remove the lights and snake your hand in there and peel off the tape. Better yet, leave the hole and remove the light and vacuum out the insulation after its all done. Since they are remodel cans, it can be remove with ease. You gotta let the heat our somehow.

wdfifteen 11-24-2012 02:26 PM

Quote:

Originally Posted by HardDrive (Post 7111032)
I thought this was about something very, very different.

LOL! Me too.

Christien 11-24-2012 02:27 PM

I'm just going to build a box around them. Seems like the simplest and most fool-proof solution. A measuring tape, some drywall or styrofoam, a cutting knife and some adhesive and I'll have it done in less than an hour.

beepbeep 11-24-2012 02:31 PM

I assume insulation is mineral wool and as such, it's non-flamable
(otherwise, you couldn't have it on the attic ;) )

What's the wattage? I have 20W pots and they need less of a inch (19mm) free space above them to be "legal".

If using 10W, they don't need free space or pots.

I think you'll be all right.

juanbenae 11-24-2012 03:31 PM

Quote:

Originally Posted by Christien (Post 7111061)
seal off the attic for good.

how are you gunna get the pot out of the attic when it ready?:confused:

look 171 11-24-2012 04:21 PM

I think he meant no one goes in there unless it is absolutely necessary.

Christien 11-24-2012 04:34 PM

Quote:

Originally Posted by look 171 (Post 7111296)
I think he meant no one goes in there unless it is absolutely necessary.

Well, harvesting the pot would be absolutely necessary :) I think he was playing on the joke. Maybe we should call them cans, not pots...

look 171 11-24-2012 05:06 PM

siht, I completely missed that one.

DanielDudley 11-25-2012 04:41 AM

You need to be careful, as some lights are designed to work in insulation, and some are not. They do have thermal limiters now, but you have to make sure the ones you buy are the ones you need to use.

stealthn 11-25-2012 07:59 AM

Did you not get a permit? If not if anything happens your insurance won't cover anything.

1990C4S 11-25-2012 09:15 AM

Quote:

Originally Posted by stealthn (Post 7112262)
Did you not get a permit? If not if anything happens your insurance won't cover anything.

A permit for pot lights?

Nostril Cheese 11-25-2012 09:55 AM

Quote:

Originally Posted by HardDrive (Post 7111032)
I thought this was about something very, very different.

So did I.

stealthn 11-25-2012 10:53 AM

If they are new wiring, then yes. Code will also dictate what you can and can't enclose

Joeaksa 11-25-2012 01:23 PM

Quote:

Originally Posted by HardDrive (Post 7111032)
I thought this was about something very, very different.

What? You do not smoke Can? :)


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