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Targa, Panamera Turbo
 
M.D. Holloway's Avatar
 
Join Date: Aug 2004
Location: Houston TX
Posts: 22,366
Initial Impressions of RWebb's Fuel Pump Failure...

Randy,
I looked at your fuel pump that you sent. Below are some pics.

One is a photograph of a rotor wire that is normally attached to the commutator. The other is the end of the wire that was found loose on the rotor.

It appears that it was over-heated when it was originally soldered and created an inherent weakness in the wire. With gasoline flowing around these wires, vibration from the flow probably caused metal fatigue in the wire which may have resulted in failure. Beyond that I have no clue...





Check out this - looks like serious heating - note the increase in oxidation product. Cu is a great catylyst for such - a really good anion transfer participant



Check out the rounded end - if it was cut and not over heated the ends would have two planes from the snip. When it got real hot it rounded the ends (in theory) which would not have happen during the soldering process (I don't think)

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Michael D. Holloway
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Old 03-29-2013, 07:49 AM
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RWebb's Avatar
 
Join Date: Jul 2007
Location: Greater Metropolitan Nimrod, Orygun
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huh - very interesting - thanks for doing this Mike!

original thread:
Inside a failed Fuel Pump

the pump is from a 1986 Vanagon and I have no idea if it is the original one or not - if original, it would have ~~ 195,000 miles on it

bad soldering would suggest it was made in Mexico or China, or... but who knows?

I look forward to seeing your sem photos(!)
Old 03-29-2013, 08:34 AM
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Targa, Panamera Turbo
 
M.D. Holloway's Avatar
 
Join Date: Aug 2004
Location: Houston TX
Posts: 22,366
ya...thats prolly not gonna happen. The cue is long and the cost high due to the fact I pissed off the lab dude...

I really have to work on that
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Michael D. Holloway
https://simple.m.wikipedia.org/wiki/Michael_D._Holloway
https://5thorderindustry.com/
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Old 03-29-2013, 09:30 AM
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Join Date: Apr 2005
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WELL, if the SEM photos are out, anything with nice boobs would be a good substitute. Seen the roofing girl lately?

JR

Old 03-29-2013, 10:28 AM
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