Seat pan replacement Part 2:
 

If you have not seen Part 1 it can be found here: Part 1

Next up is a test fit so I can do final trimming on the donor piece.

http://forums.pelicanparts.com/uploa...1215327621.jpg

Time to tack it in place.

http://forums.pelicanparts.com/uploa...1215327656.jpg
http://forums.pelicanparts.com/uploa...1215327672.jpg

Welding complete.

http://forums.pelicanparts.com/uploa...1215327705.jpg

After welding was completed I covered the weld seam with 3M brush on seam sealer. Great stuff. Nice and thick like the factory stuff.

In this picture you can see the port for the heater duct box. This is the reason I kept the corner of the original pan. It would have been to hard to get back in there with seam sealer.

http://forums.pelicanparts.com/uploa...1215327998.jpg
http://forums.pelicanparts.com/uploa...1215328026.jpg
http://forums.pelicanparts.com/uploa...1215328043.jpg

Last step. Coat the pan with some POR-15.

http://forums.pelicanparts.com/uploa...1215328136.jpg

Nice job. Thanks for taking the time to document and post.