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-   -   High dwell on 911 SC ‘81 lambda (US) (http://forums.pelicanparts.com/porsche-911-technical-forum/1055502-high-dwell-911-sc-81-lambda-us.html)

Funracer 06-08-2020 07:03 PM

Quote:

Originally Posted by mysocal911 (Post 10897086)
Ringing from the frequency valve pulses can distort DC measurements with some meters, here DC = 83%;

http://forums.pelicanparts.com/uploa...1591653301.JPG

Closeup of ringing;

http://forums.pelicanparts.com/uploa...1591653411.JPG

Proper DC (50%) using a test light;

http://forums.pelicanparts.com/uploa...1591653553.JPG

Therefore, disconnect the FV and use a test light as the FV, alligator clip to +12V and other end to FV connection at pin 15,
and measure the DC.

Interesting idea. Maybe I just need a better DVM then.

What kind of test light? Oscilloscope? Digital timing light? O2 and AEC unplugged? You may be losing me here but if I have the equipment I will give it a whirl.
Thanks

Funracer 06-08-2020 07:04 PM

Quote:

Originally Posted by mysocal911 (Post 10896370)
Why are you now worried about the O2 sensor voltage? Focus on getting the DC to 50% without any inputs on pins 2,7,12,14
(pins 7,12,14 must be above 5 volts, pin 2 at about .50V).

My pin 14 was less than 1V. What does this mean?

mysocal911 06-08-2020 07:13 PM

Quote:

Originally Posted by Funracer (Post 10897442)
My pin 14 was less than 1V. What does this mean?

It doesn't matter. All three of the ECUs I tested had that voltage. Did you check the duty cycle by disconnecting
the frequency valve and simulating it using a test light, to determine whether your meter is incorrectly measuring the DC?

mysocal911 06-08-2020 07:18 PM

Did you check the duty cycle by disconnecting the frequency valve and simulating it using a test light, to determine whether
your meter is incorrectly measuring the DC?

Test light; https://www.amazon.com/Jastind-automoci%C3%B3n-resistencia-extendidos-perforaci%C3%B3n/dp/B07Q3622FT/ref=sr_1_2?crid=EODM2XOI4V9R&dchild=1&keywords=aut omotive+test+light+12+volt&qid=1591672543&sprefix= automotive+test+light%2Caps%2C199&sr=8-2

A test light is hooked-up as the FV would be to simulate the FV connected to pin 15. The alligator clip is connected to fuse panel
next to the motor, and the pointed end is connected to pin 15. Before connecting to pin 15, touch the pointed end to engine to
check that the light functions. In some cases using a test light is better and quicker than using a voltmeter. Using a test light
in place of the FV, one can easily see how the control pins (2,7,11,12) affect (the brightness changes) the DC.

Funracer 06-08-2020 07:28 PM

I have one of those and will check it tomorrow. AEC and O2 disconnected? Looking for 50%?
Thanks

mysocal911 06-08-2020 07:31 PM

Quote:

Originally Posted by Funracer (Post 10897471)
I have one of those and will check it tomorrow. AEC and O2 disconnected? Looking for 50%?
Thanks

Correct!

mysocal911 06-09-2020 01:28 PM

More Lambda ECU scope images for the OP's ECU (055):

http://forums.pelicanparts.com/uploa...1591737768.jpg

http://forums.pelicanparts.com/uploa...1591737843.jpg

http://forums.pelicanparts.com/uploa...1591737930.jpg

http://forums.pelicanparts.com/uploa...1591738022.jpg

Funracer 06-10-2020 12:57 PM

I have unplugged the FV connector in the engine compartment. Would it be easier to plug into the FV plug and clip on to the fuse or does it have to come from pin 15?

Funracer 06-10-2020 06:58 PM

Dave I think you have lost me on this test that substitutes the test light for the FV. I warmed up the car, unplugged the FV, O2 and AEC, clipped to the engine compartment fuse and added two alligator clip extensions to get the test light tip to pin 15. Does that all sound right? The light flickered but I do not know what I was looking at. Was I supposed to check the DC at the same time? If so I will need a helper next time.

Quote:

Originally Posted by mysocal911 (Post 10889053)
Was this done? With that done and with the O2 sensor disconnected, the duty cycle should be close to 50%, if not the Lambda ECU is bad.
Again, the Lambda system is extremely simple to diagnose!

I plugged and unplugged the AEC several times. DC never moved at all stayed at about 80%

mysocal911 06-10-2020 09:12 PM

Quote:

Originally Posted by Funracer (Post 10900306)
I warmed up the car,

You don't need to warm the car up.


Quote:

Originally Posted by Funracer (Post 10900306)
unplugged the FV, O2 and AEC, clipped to the engine compartment fuse and added two alligator clip extensions to get the test light tip to pin 15.

Good, but pin 7 (oil temp signal) needs to be disconnected too.

Quote:

Originally Posted by Funracer (Post 10900306)
The light flickered but I do not know what I was looking at.

The light should not flicker, but should be dimmer than when the test light lead is grounded instead of being connected to pin 15, (about 1/2 as bright).

Quote:

Originally Posted by Funracer (Post 10900306)
Was I supposed to check the DC at the same time?

Yes, it should be 50%. As you ground pin 7 or pin 2, the light will get brighter and the DC will increase.

Funracer 06-11-2020 06:40 AM

Given that the DC does not go to 50% when the AEC is unplugged, can I conclude that either my
ECU is bad or I need a better DVM?

mysocal911 06-11-2020 07:03 AM

Quote:

Originally Posted by Funracer (Post 10900770)
Given that the DC does not go to 50% when the AEC is unplugged, can I conclude that either my
ECU is bad or I need a better DVM?

By using the test light instead of the FV, you should be seeing the brightness of the test light change as the various
pins 2/7/12 are individually grounded. That basically gives you a visual of whether the ECU is functioning.
If the brightness doesn't change, the ECU is bad. The test light should be the brightest with pin 2 (O2 sensor)
grounded. What does this test indicate?

Funracer 06-11-2020 09:12 AM

Sent you a PM

mysocal911 06-11-2020 11:44 AM

Good luck, hopefully you'll find your problem.

Funracer 06-13-2020 06:57 AM

Poking around last night discovered the throttle micro switch, the one with brown wire and green wire left of the throttle body was out of adjustment. The throttle linkage rod was too long, meaning the the switch was in the “off idle” position all the time. DC reading for setting the mixture is set at idle of course so this switch telling the ECU the wrong info.

Unfortunately, or maybe fortunately depending on your point of view, we have visitors from out of town for the weekend so it may be a day or two before I can check the effects of this discovery.

mysocal911 06-13-2020 09:36 AM

Quote:

Originally Posted by Funracer (Post 10903645)
Poking around last night discovered the throttle micro switch, the one with brown wire and green wire left of the throttle body was out of adjustment.

http://forums.pelicanparts.com/uploa...1592069708.jpg

Which pins on the connector?

Funracer 06-13-2020 12:51 PM

Quote:

Originally Posted by mysocal911 (Post 10903818)

It goes directly to the AEC

mysocal911 06-13-2020 01:11 PM

Quote:

Originally Posted by Funracer (Post 10904015)
It goes directly to the AEC

If the AEC is disconnected, it won't affect the DC. Yes, once the DC is functioning properly,
the switch needs to be adjusted correctly.

wosm 06-13-2020 01:19 PM

Hi Mysocal911, thank you that you are (also) helping funracer to sort out the problem with the high dwell reading. I started this issue on the forum a few months ago. Brought my 911 to two different so called Porsche specialists in the meantime, but the hampering around 2200 rpm is still present. They only solved the backfire problem, re-set the ignition timing according specs (showed at inside of back lid of the car), put the Co on 0.8% etc. I still hear the FV buzzing like hell (high frequency) and read 88% dwell all the time. I even had a tiny fuel leakage at the hose clamp next to the FV. Maybe because of this continues high dwell of 88%?! No matter if I loosen the O2, 15 degree thermoswitch. I dont know if my dwell gauge is a reliable one. I can see the dwell only drops to ~70% if I put a 1.5V battery on the O2 connector.

Last 2 days I did all the tests you (and others) asked Funracer to do. I didnt find any rootcause or strange deviation. Until today! I bridged the Oxs relay connector (pin 30 ->87a) with a wire, disconnected the ACE and also the 15degree thermoswitch (input to pin 7), added the alligator clip on pin30 (12V) of the light pencil and touched the pen to pin15 with ECU connected. The light showed half bright. When I grounded pin 7 the light pencil didnt change from half bright to full brightness. Can I conclude that my ECU is bad? Shall I open the ECU? What to check?

Your support is welcome :) Many thanks in advance!

mysocal911 06-13-2020 03:24 PM

Quote:

Originally Posted by wosm (Post 10904055)

Last 2 days I did all the tests you (and others) asked Funracer to do. I didnt find any rootcause or strange deviation. Until today! I bridged the Oxs relay connector (pin 30 ->87a) with a wire, disconnected the ACE and also the 15degree thermoswitch (input to pin 7), added the alligator clip on pin30 (12V) of the light pencil and touched the pen to pin15 with ECU connected. The light showed half bright.

Great, you've setup an alternate way of evaluating the duty cycle (DC) without using a meter. First, you need to determine which Lambda ECU
you have to evaluate which pins affect the DC. Here're some of the ones mentioned in this thread;

0 280 800 055
2 - .53, O2 input
6 - 12, no Lambda effect (NLE)
7 - 12, enriches at ground (EAG)
9 - 5, NLE
11 - 12, EAG
12 - 12, EAG

0 280 800 006
2 - .53, O2 input
6 - 12, NLE
7 - 12, EAG
9 - 5, NLE
12 - 12, EAG

0 280 800 037
2 - .53 O2 input
6 - 12, NLE
7 - 12, EAG
9 - 5, NLE
11 - 12, EAG
12 - 12, EAG

Quote:

Originally Posted by wosm (Post 10904055)
When I grounded pin 7 the light pencil didnt change from half bright to full brightness. Can I conclude that my ECU is bad? Shall I open the ECU? What to check?

First, you need to make sure none of the control pins (2,7,11,12) is grounded (disconnect the AEC) and the oil temp (pin 7).
Then ground each control pin momentarily to see if the light brightness changes.

wosm 06-14-2020 07:12 AM

I do have the 0 280 800 055 which is matching with the specs of my 911. To summarize: I checked all the wires from/to the ECU connector. They all have the correct colors & connections to all individual parts and I measured conduction. I also checked the 12pin connector harness behind the engine on this. Moreover, the connection pins 2, 7 and 12 are not grounded (AEC disconnected). I don’t have a wire going to pin 11. It is not part of this configuration. The OXS relay is also funtional (it clicks, measure 12V on 87a and 87b).

The voltage input to the ECU was 11,8V by bridging a wire from pin 30 to 87a, before I started doing the tests:

1. I disconnected pin 2, 7, 12 and the AEC => Pin 15 shows a weak light and I measured 0.88V
2. I disconnected pin 2, 12 and the AEC. Pin 7 grounded and/or WOT => Pin 15 shows a slightly brighter light and I measure 1,0V.
3. I disconnected pin 7, 12 and the AEC. Pin 2 grounded => Pin 15 shows a slightly brighter light (than step 1) and I measure 1,22V
4. I disconnected pin 12 and the AEC. Pin 2 and pin 7 both grounded => I measure 1,0V on pin 15.
5. I disconnected pin 7, 12 and the AEC. Pin 2 connected to a small 1.5V battery => I measure 0,60V on pin 15

What is the conclusion on the ECU and its operation?

mysocal911 06-14-2020 07:41 AM

For the tests I described, the test light replaces the FV. The FV is NOT connected.
One side of the light is connected to a constant 12V and the other end to pin 15.
Start with the basic setup with all control pins disconnected like here;

Quote:

Originally Posted by wosm (Post 10904893)
1. I disconnected pin 2, 7, 12 and the AEC => Pin 15 shows a weak light and I measured 0.88V

Under the above conditions the test light should be at about 50% brightness, and the voltage should be at 50% of 12V (6 volts), which is a 50% DC.

wosm 06-14-2020 09:46 AM

I exactly did what you described. The FV was indeed not connected, because I bypassed 12V from the OXS connector pin 30 to only 87a (pin 8 towards ECU). I didnt bypass 12V from pin 30 to 87b (FV / pin 15). I connetcted the light pencil clamp on pin 87a and touched the light pen on pin 15.

My reading is 0.88V, but should be 6V (50% of 12V) on test #1 if I understand you correctly. My ECU doesn’t give that Voltage output on pin 15 on test #1.

mysocal911 06-14-2020 10:11 AM

Quote:

Originally Posted by wosm (Post 10905081)
I exactly did what you described. The FV was indeed not connected, because I bypassed 12V from the OXS connector pin 30 to only 87a (pin 8 towards ECU). I didnt bypass 12V from pin 30 to 87b (FV / pin 15). I connetcted the light pencil clamp on pin 87a and touched the light pen on pin 15.

My reading is 0.88V, but should be 6V (50% of 12V) on test #1 if I understand you correctly. My ECU doesn’t give that Voltage output on pin 15 on test #1.

1. The FV needs to be fully disconnected by removing its connector, so the only connection on pin 15 is to the test light.
Connect the alligator clip end of the test light to the fuse box on the left, and verify that the light lights up when
the end touches the engine metal. Then touch it to pin 15 for the light brightness test. If it fails this test, no need
for step 3.
2. The test light needs to be an incandescent type, not a LED light.
It should draw over 50 milliamperes with 12V.
3. All the control pins (2/7/12) and pin 8 need to be at 12V for the 50% brightness test.
4. Pin 8 needs to be at ground. Use the test light to verify.

Hopefully, your ECU didn't get water damaged.

wosm 06-14-2020 10:46 AM

Hi Dave, again, I did it the way you described but in a different (and easier) test set-up, because it is very difficult to remove and reach the FV connector.

2) I used that kind of testlight.
3) I measured 12V on these 4 pins as pre-condition for the test.

The car was parked for 2 years in a warm garage. I took it out for a drive in the rain. Parked it back again during winter. After wintertime ended I wanted to drive the car again and suddenly the issue was there. I think I need to open the ECU and inspect the inside?

mysocal911 06-14-2020 12:12 PM

Quote:

Originally Posted by wosm (Post 10905175)
Hi Dave, again, I did it the way you described but in a different (and easier) test set-up, because it is very difficult to remove and reach the FV connector.

2) I used that kind of testlight.
3) I measured 12V on these 4 pins as pre-condition for the test.

The car was parked for 2 years in a warm garage. I took it out for a drive in the rain. Parked it back again during winter. After wintertime ended I wanted to drive the car again and suddenly the issue was there. I think I need to open the ECU and inspect the inside?

Is it a cab/coupe/targa? So no possible way FV can cause interference, connect like this;

http://forums.pelicanparts.com/uploa...1592165428.jpg

wosm 06-14-2020 01:17 PM

It is a targa.

Thanks for the visualization. I can confirm I exactly did it that way (with red lines and black text added) so ‘no’ interference of the FV could occur.

I used the same overview (1981 through 1983 ECU) from this website:

911 CIS Primer - Lambda Electrics

mysocal911 06-14-2020 02:38 PM

Simple bench test setup:

http://forums.pelicanparts.com/uploa...1592173576.JPG

http://forums.pelicanparts.com/uploa...1592173638.JPG

http://forums.pelicanparts.com/uploa...1592173680.JPG

http://forums.pelicanparts.com/uploa...1592174009.JPG

http://forums.pelicanparts.com/uploa...1592174228.JPG

mysocal911 06-14-2020 02:40 PM

Quote:

Originally Posted by wosm (Post 10905371)
It is a targa.

Thanks for the visualization. I can confirm I exactly did it that way (with red lines and black text added) so ‘no’ interference of the FV could occur.

I used the same overview (1981 through 1983 ECU) from this website:

911 CIS Primer - Lambda Electrics

You need to open the ECU and check for water damage. Take a picture of the back side of the circuit board and post it.

Funracer 06-15-2020 08:19 PM

Friend brought over his portable digital oscilloscope. Hooked it up to the test port, O2 unplugged, FV attached, AEC unplugged, ECU in place.
Notice the 50.54% Duty number.
http://forums.pelicanparts.com/uploa...1592280886.jpg

http://forums.pelicanparts.com/uploa...1592280886.jpg

I bought a much cheaper one that should arrive soon. I will report back.

wosm 06-16-2020 06:00 AM

I opened my ECU and didn't see any water damage, broken connections, short circuits etc. I only discovered two locations with new soldered parts (red circles) from previous owner.

https://imgshare.io/image/img-0694.N2hdCq

https://imgshare.io/image/img-0695.N2hi87

What to do with the measurement results provided? Which parts inside the ECU need to be checked and how? Or can I simply replace some parts (will not do myself :D )

mysocal911 06-16-2020 07:27 AM

Quote:

Originally Posted by Funracer (Post 10907353)
Friend brought over his portable digital oscilloscope. Hooked it up to the test port, O2 unplugged, FV attached, AEC unplugged, ECU in place.
Notice the 50.54% Duty number.
http://forums.pelicanparts.com/uploa...1592280886.jpg

I bought a much cheaper one that should arrive soon. I will report back.

Did you try grounding pins 2,7,12 and see their effect? If they changed the DC as indicated up-thread, then your ECU is OK.

mysocal911 06-16-2020 07:30 AM

Quote:

Originally Posted by wosm (Post 10907634)
I opened my ECU and didn't see any water damage, broken connections, short circuits etc. I only discovered two locations with new soldered parts (red circles) from previous owner.

https://imgshare.io/image/img-0694.N2hdCq

https://imgshare.io/image/img-0695.N2hi87

What to do with the measurement results provided? Which parts inside the ECU need to be checked and how? Or can I simply replace some parts (will not do myself :D )

The circuit board needs to be tested with an oscilloscope under operating conditions. Check your messages.

wosm 06-16-2020 10:37 AM

Quote:

Originally Posted by mysocal911 (Post 10907785)
The circuit board needs to be tested with an oscilloscope under operating conditions. Check your messages.

I don’t understand. I measured the output on pin 15 with both a testlight and DC applying different settings/ combinations with pin 2,7. See results posted. Why do I also need to use an oscilloscope ( i dont have it)? To verify the results? No conclusions can be made from results measured so far?

mysocal911 06-16-2020 11:45 AM

Quote:

Originally Posted by wosm (Post 10908065)
No conclusions can be made from results measured so far?

The ECU is bad based on your testing!

Quote:

Originally Posted by wosm (Post 10908065)
Why do I also need to use an oscilloscope ( i dont have it)?

You need a scope if you try and troubleshoot the ECU. Using the shotgun approach of replacing parts is a waste of time
and can usually result in a damaged the ECU. Time to get it repaired or find another one!

Funracer 06-18-2020 08:03 PM

http://forums.pelicanparts.com/uploa...1592538266.jpg

Got this yesterday and did a quick hook up and test today. Black clip to green test port pin and red clip to ground. Fuel pump jumpered, AEC and O2 unplugged. DC showed 50.6% when this photo snapped but it wiggles around between 49.5 and 50.8% or so.

Super busy today so no chance to try to set the mixture today with the engine running and everything plugged in.

This is a tiny (think smaller than pack of cigarettes) cheap Quimat brand beginners oscilloscope I bought for $42 on Amazon. Surprisingly it seems to work ok but the real test will be if it can be used to set my DC repeatedly and accurately. There are many of these type inexpensive digital scopes on eBay and Amazon. Many are kits so be careful to buy one that is already assembled unless you want to solder it yourself.

The reason I bought this exact model is worth mentioning. While reading the Amazon reviews one of them mentioned they had used this to adjust the DC on his CIS K-Jetronic fuel injection system. That was all I needed to read.

I will report further when I get time to work on the car. Might be this weekend.

Regards

mysocal911 06-18-2020 08:29 PM

Quote:

Originally Posted by Funracer (Post 10911889)
Got this yesterday and did a quick hook up and test today. Black clip to green test port pin and red clip to ground. Fuel pump jumpered, AEC and O2 unplugged. DC showed 50.6% when this photo snapped but it wiggles around between 49.5 and 50.8% or so.

That's great. So with all control inputs (2, 7, 12) open you get DC = 50%.

Quote:

Originally Posted by Funracer (Post 10911889)
Super busy today so no chance to try to set the mixture today with the engine running and everything plugged in.

Before doing that, you need to see the effect (change of DC) of grounding each control input separately.
Once that's done, get the engine warm and determine how each control input affects the actual running of the engine.
Each control when grounded will increase the DC and richen the mixture with the O2 causing black smoke if grounded
long enough. Once all inputs are connected and the engine is warm, the mixture adjustment is set so the DC is about 50%.

AndrewCologne 06-18-2020 08:53 PM

@Funracer
Your Oscilloscope plot above shows a 50% DutyCylce but also that the amplitude is only 6.6v! Here a 12v signal should be the result if the ouput of the PWM switches from low to high

See below:

http://forums.pelicanparts.com/uploa...1592542240.jpg

So do check the voltage which will be passed to the FV and if nowhere any voltage drop occurs.

mysocal911 06-19-2020 12:06 AM

Quote:

Originally Posted by AndrewCologne (Post 10911918)
@Funracer
Your Oscilloscope plot above shows a 50% DutyCylce but also that the amplitude is only 6.6v! Here a 12v signal should be the result if the ouput of the PWM switches from low to high

See below:

http://forums.pelicanparts.com/uploa...1592542240.jpg

So do check the voltage which will be passed to the FV and if nowhere any voltage drop occurs.

The scope's vertical scale is 5V per division. Vpeak is about 13V and the average is about 6.3.

AndrewCologne 06-19-2020 12:40 AM

Hi Dave,

yes, average of 6.3V at 50% Duty Cycle .... but i do refer to his output.

Mine provides full 12.98V as Vmax to the FV when PWM is high, ... but his output is max 6.69V (in his plot its minus, as he connected it reverse) so he gots an average at 50% of 3.24V ... so he should check the Voltage from temrinal 30 to the OS X relay and from there to the plug of the FV where the FV for this test must be disconnected.
It should be about 12.5 when engine is stalled and 12.7-13.5 when engine/alternator is running.

Greets to CA


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