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-   -   Replacement ROLL PIN for pedal box rebuild? (http://forums.pelicanparts.com/porsche-911-technical-forum/1056171-replacement-roll-pin-pedal-box-rebuild.html)

Hi_Fi_Guy 03-27-2020 03:12 PM

Replacement ROLL PIN for pedal box rebuild?
 
Rebuilding my pedal box during the quarantine and have run into a problem. Everything was easy to disassemble, clean, repaint, etc. Reassembly with new bronze bushings was going very smoothly until it came time to insert the new roll pin. It seems impossible to get it started, almost like it is a size too large. Is this typical for this part? I've tried the normal drift and vise grip tricks. Any tips for inserting the replacement roll pin? Would placing it in the freezer for a few hours help?

Car is a 1971 911 T Targa.

archstanton 03-27-2020 05:58 PM

I did mine a few years ago and it was quite tight and required substantial persuasion to seat it. But I don't recall problems getting it started. Freezer is worth a try, maybe even dry ice Good luck

john walker's workshop 03-27-2020 06:36 PM

Grind a bit of a bevel on one end to help it get started.

Hi_Fi_Guy 03-27-2020 09:02 PM

Thanks for the suggestions

john walker's workshop 03-27-2020 09:20 PM

An air hammer with a flat tipped bit will get it in there.

jlex 03-28-2020 06:03 AM

Quote:

Originally Posted by john walker's workshop (Post 10800939)
Grind a bit of a bevel on one end to help it get started.

John's right on this one... worked on the pedal cluster rebuild on my '70 VW.


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