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Hack Mechanic
Join Date: Aug 2003
Location: Newton, MA
Posts: 88
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Can't Crimp onto Original Braided / Cloth Hose?
I just replaced the compressor in my 911, and took the car into a shop to have the flare fittings cut off the hoses and have o-ring fittings crimped on to match the new compressor. The man crimped one of them on, but when he looked at the suction hose, he said "this is a braided hose; I can't crimp onto it." He was using an ATCO 3600 crimping tool. Can anyone shed some light on this?
--Rob
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BMW CCA Roundel Magazine, "The Hack Mechanic" Author, five books available on Amazon Personally inscribed books available at www.robsiegel.com Nine vintage BMWs and a dead Lotus Europa that seemed like a good idea at the time |
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Hack Mechanic
Join Date: Aug 2003
Location: Newton, MA
Posts: 88
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Just so we're clear, the hose in question is black and looks relatively recent; it's not the red braided hose that dates back to the Carter administration.
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BMW CCA Roundel Magazine, "The Hack Mechanic" Author, five books available on Amazon Personally inscribed books available at www.robsiegel.com Nine vintage BMWs and a dead Lotus Europa that seemed like a good idea at the time |
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Registered
Join Date: Apr 2002
Location: Santa Clara, CA
Posts: 5,668
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I am not familiar with his machine. However, a braided hose has a steel braid under the outer cloth sheath. The braid is quite stiff and it takes a powerfull crimp machine and collar to properly affix the hose-end. Other hose types are made of rubber and cloth only, these are much easier to compress.
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Chuck Moreland - elephantracing.com - vonnen.com |
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Registered
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The a/c hose on my 82 SC Targa is rubber and not braided.
Someone must have replaced the original hose on your car with braided hose. |
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Hack Mechanic
Join Date: Aug 2003
Location: Newton, MA
Posts: 88
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A-HA! This explains a lot. Perhaps I really am the only person in America who has this braided / cloth hose for lord knows what reason. Also, the fitting on both of my hoses were not 90 degrees, either, like yours; they were closer to 75 degrees, and thicker and heavier than the fittings your photo, which may explain why mine couldn't make the bend and let me use the flare-to-o-ring adapter and yours could.
With the barbed fitting and two hose clamps, it and the entire system have held 100 PSI of nitrogen for three days now, so I think I'm going to evacuate it and charge it up and see what happens. Thanks, Ruf, for all the input and the help solving the mystery; I really appreciate it. --Rob Siegel
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BMW CCA Roundel Magazine, "The Hack Mechanic" Author, five books available on Amazon Personally inscribed books available at www.robsiegel.com Nine vintage BMWs and a dead Lotus Europa that seemed like a good idea at the time |
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Registered
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Quote:
A Seiko seiki compressor and some sanden has the flare fitting pointing straight up from the compressor so you will need to use a 90 degree fitting as shown on my other posting. |
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Registered
Join Date: May 2002
Location: Portland, Oregon
Posts: 12,651
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I was surprised that you could not find a shop to crimp the braided hose to an appropriate fitting.
The line between my fuel pump and accumulator failed athte crimp and rather than spend $60+ for the factory part, I took it to my local hydraulic shop and had them make me one for fuel injection rated service. That was $8.00 and 1 1/2 years ago and still holding. This is what they did: ![]() BTW, Do I know you? Go to college in Worcester, MA in the early '70s?
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Harry 1970 VW Sunroof Bus - "The Magic Bus" 1971 Jaguar XKE 2+2 V12 Coupe - {insert name here} 1973.5 911T Targa - "Smokey" 2020 MB E350 4Matic |
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Registered
Join Date: May 2000
Location: Los Alamos, NM, USA
Posts: 6,044
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A/C fittings and hose should not be crimped with hydraulic or fuel line crimping tools and dies; this equipment can overcrimp the A/C fitting ferrules, potentially cutting the hose and causing leaks. Modern A/C hose comes in a 2-braid configuration (braid is buried in the jacket and doesn't show); the nominal OD's of this modern 2-braid hose are: #6, .75"; #8 .906"; #10, 1.00"; #12, 1.125". There is also a reduced diameter barrier hose. See:
http://www.atcoproductsinc.com/catalog/pdf/Pgs_102-110.pdf A/C fittings can be reused though the use of new separate ferrules so anything is possible in terms of a "rigged" repair. The large braided hose could be any type (including non-refrigerant) and the ferrules could be from hydraulic fittings. Your barbed fitting/hose clamp repair will likely work but you should check your odd hose to see if it is labeled for automotive A/C service. Jim |
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Registered
Join Date: May 2002
Location: Portland, Oregon
Posts: 12,651
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Jim,
Thanks for the information. I never realized that AC hose was that different than hydraulic hose and needed special care to fit up properly.
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Harry 1970 VW Sunroof Bus - "The Magic Bus" 1971 Jaguar XKE 2+2 V12 Coupe - {insert name here} 1973.5 911T Targa - "Smokey" 2020 MB E350 4Matic |
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