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-   -   Header Fabrication Fun (http://forums.pelicanparts.com/porsche-911-technical-forum/165656-header-fabrication-fun.html)

poorb0yw 05-31-2004 09:01 PM

Header Fabrication Fun
 
Hey guys,
Spent my last of the memorial day weekend cutting a bunch of tubing ;).

Here are some pics of the runners tac welded for fitment testing into the merge collector. Now I just need to get the flanges machined, weld/polish the tubing up completely and get the bolt tabs on :D. The runners are equal length (26") to within a quarter inch after my initial measurements.

http://www.auto-logic.biz/images/DSC01425.jpg
http://www.auto-logic.biz/images/DSC01428.jpg
http://www.auto-logic.biz/images/DSC01429.jpg
http://www.auto-logic.biz/images/DSC01430.jpg

Using 321 stainless mandrel u-bends along with a 321 stainless dual slip merge collector. Will be connected to the rest of my little project via v-band clamps. http://www.pelicanparts.com/support/smileys/icon26.gif

Frostie 06-01-2004 12:40 AM

Looken good, please be sure to post pic’s of the finished results ;)

dean 06-01-2004 03:24 AM

Very nice indeed
Keep us posted

c2 rower 06-01-2004 05:19 AM

Wow, nice looking! Where do you buy the mandrel bent sections? And what weld process are you using? I'd love to be able to do stuff like that.

poorb0yw 06-01-2004 07:05 AM

Noah - Yeah the stock system is supposedly hard to beat. I'm just doing this to get rid of the heat exchange boxes and hopefully have a slightly more efficient system.

Frostie - Sure thing.

Charlie - Got the tubing from Burnsstainless. The final welds will be purge welded with a Tig.

Zeke 06-01-2004 07:23 AM

My kind of project! Excellent. I see a TIG in my future.

atlporsche 06-01-2004 07:54 AM

where did you get your tubing?

I've been looking for mild steel bends like that...

sjd

RickM 06-01-2004 07:59 AM

Quote:

Originally posted by atlporsche
where did you get your tubing?

I've been looking for mild steel bends like that...

sjd

http://www.burnsstainless.com/304tubing/304tubing.html


Other sources: http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1&item=2479271191&catego ry=33633&sspagename=WDVW 1-800-772-4185


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