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"Cheap is expensive"
 
Join Date: Oct 2003
Location: Colorado
Posts: 514
Gas tank plug tool

The plug on the bottom of my gas tank is a 22.5mm allen hex. Besides the fact that Porsche dreaned up this size where can I get the tool for the plug?

Thanks,

83' 930 turbo

Old 07-01-2004, 09:14 AM
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This should help: I'd like to drain my tank...
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Old 07-01-2004, 09:16 AM
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Great stuff!

Thanks
Old 07-01-2004, 09:39 AM
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brent, i made one by double nutting a bolt and two-nuts combo. then any regular bread and butter box wrench handled the job. for about $3.00. screw buying one, you will probably need that size twice in your lifetime.
cliff
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Old 07-01-2004, 09:42 AM
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Me too me too!
I used a short bolt with a nut jambed on it real tight. Worked slick. Can't remember if it was 7/8" head, that sounds about right.
Old 07-01-2004, 10:24 AM
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I got the hardware and had to sand down the bolt head from 23.7mm to 22mm. It should work and will know when I get home from work.
Old 07-01-2004, 11:53 AM
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good. it was easy for me, because i ordered a new plug from pelican. that way, i just took the new one with me to OSH and dry fitted various bolts. sorry, i never even noted the size.
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Old 07-01-2004, 12:53 PM
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Quote:
Originally posted by vash
good. it was easy for me, because i ordered a new plug from pelican. that way, i just took the new one with me to OSH and dry fitted various bolts.
yep.. me too. I figure those slowly detorating screens should be changed every 100k mi
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Old 07-01-2004, 01:13 PM
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7/8" allen wrench, but I've used the bolt method also.
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Old 07-01-2004, 01:25 PM
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The modified bolt fits like a glove and works good. Now I have another question? Is it over kill to have both a filter at the tank and one in the rear before the fuel distributor? Any known problems with the fine screen getting clogged and causing a problem?

Thanks
Old 07-01-2004, 05:35 PM
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With a CIS fuel system there is no such thing as too many fuel filters . Keep both of them. Jim
Old 07-01-2004, 07:35 PM
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Quote:
Originally posted by Brent 930
Any known problems with the fine screen getting clogged and causing a problem?

not usually unless you get your fuel at a boat yard. It's relatively a coarse weave. like Jim says, the CIS needs squeaky clean. I bet you could get a nice 2 micron replaceable cartridge in a full metal jacket for $75.
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Old 07-01-2004, 11:47 PM
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Removing that plug befuddled me for a moment until I started digging around in my tool box and came out w/ a spark plug socket. The male hex shape on the outside of a standard plug socket fits that plug perfectly, then a 3/8 extension through the inside of it turns it.

Didn't have to buy a thing. Wish I had a picture, am I making this clear enough?
Old 07-02-2004, 12:17 AM
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That's cool, could have just cut the end off and there you have it. Already spent $2 on hardware and did the sanding but great idea. Since I changed my fuel pumps last year I used my old front one to get the gas out before removing the plug.

Old 07-02-2004, 03:10 AM
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