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-   -   Poor Man's Ground Effects -- I need some input (http://forums.pelicanparts.com/porsche-911-technical-forum/182467-poor-mans-ground-effects-i-need-some-input.html)

k9handler 09-14-2004 01:26 PM

How does that floor jack hold up the entire front of the car...and so level?

Craig 930 RS 09-14-2004 01:41 PM

I like Pete's 2nd paragraph idea - if it is possible, it will be effective.
Do try it!

You still must reduce airflow (especially *turbulent airflow* caused by the objects protruding in front) from under the car - the entire car - to make any of this work. I believe Jack's car is quite stiff already.

Yellowbird RS 09-14-2004 02:18 PM

Drag and Lift
Drag:
http://forums.pelicanparts.com/uploa...1095196429.jpg
Aerodynamic efficiency of a car is determined by its Coefficient of Drag (Cd). Coefficient of drag is independent of area, it simply reflects the influence to aerodynamic drag by the shape of object. In theory, a circular flat plate has Cd 1.0, but after adding the turbulence effect around its edge, it becomes approximately 1.2. The most aerodynamic efficient shape is water drop, whose Cd is 0.05. However, we cannot make a car like this. A typical modern car is around 0.30.

Drag is proportional to the drag coefficient, frontal area and the square of vehicle speed. You can see a car travelling at 120 mph has to fight with 4 times the drag of a car travelling at 60 mph. You can also see the influence of drag to top speed. If we need to raise the top speed of Ferrari Testarossa from 180 mph to 200 mph like Lamborghini Diablo, without altering its shape, we need to raise its power from 390 hp to 535 hp. If we would rather spend time and money in wind tunnel research, decreasing its Cd from 0.36 to 0.29 can do the same thing.

Since air flow above the car travels longer distance than air flow underneath the car, the former is faster than the latter. According to Bernoullis Principle, the speed difference will generate a net negative pressure acted on the upper surface, which we call "Lift".

Like drag, lift is proportional to area (but surface area instead of frontal area), the square of vehicle speed and Lift Coefficient (Cl), which is determined by the shape. At high speed, lift may be increased to such an extent that the car becomes very unstable. Lift is particularly serious at the rear, you can easily understand, since a low pressure area exists around the rear screen. If the rear lift is not adequately counter, rear wheels will become easy to slip, and that is very dangerous for a car travelling at something like 160 mph.

Air Tech-S. 2002

Craig 930 RS 09-14-2004 02:27 PM

Excellent.



And a major problem with the 911 shape is twofold:

The windshield is very upright and high, with a sharp transition from windshield to roof. Not good.

Airflow off the roof and onto the window and decklid area is NOT laminar - it is VERY turbulent! The RS 3.8 wings, contrary to pop belief do not flow much air at all between the deck area and the wing element.

This is why the VERY high wing is truly necessary for true downforce - as opposed to REDUCING LIFT - which is what most of the 911 wings accomplish.

Signed, 2 much time inthe windy tunnel,

Wil Ferch 09-14-2004 02:35 PM

Craig...don't start me on the verbal difference on REDUCING LIFT as being different than CREATING DOWNFORCE......

It's all a matter of if the *added downforce* creates NET downforce....when all is said-n-done. If it doesn't provide NET downforce....people here tend to say it REDUCES LIFT. If it does provide NET downforce...people tend to say it CREATES DOWNFORCE....

Let's not go there....see the archives.....

Wil

Yellowbird RS 09-14-2004 02:37 PM

993 tt aero-test
http://forums.pelicanparts.com/uploa...1095197808.jpg

link:http://www.autospeed.com/cms/A_1065/article.html

Craig 930 RS 09-14-2004 02:48 PM

Wil, what you mention is really a problem when discussions arise - the terms get all screwed up! So yes, I agree.

I presented an aside of the problems of the 911 shape with briefly delving into differences - we are essentially saying the same things.
It does get ugly if one delves into definitions.

Vehicle/shape/tomato (or whatever) at certain speed generates a certain amt of lift or downforce (*change in weight at a measured point, compared to the difference from the at-rest measurement*)

So, you have either:

A CHANGE in the measured qty of two at-speed measurements

- or -

The DIFFERENCE between static (non moving) weight and the overall measured difference after changes.

I prefer the latter! ;-)

Randy Webb 09-14-2004 03:31 PM

I would also see if I could fab some sheet Al to keep air from ging in front of the muffler and behind it in front of the rear panel. You obviously want to be careful re heat here.

I would duct the air from the horn grills somewhere or block them off with solid panels.

Then there is cutting off the headlights....

It'll cost you about $5 to make a manometer....

Wool tufts and tape are even cheaper. You should do some testing on where the air is actually going and at what pressure....

wevoid 09-14-2004 03:37 PM

It's clear to see this thread can easily be de-railed (sorry 356 guys), but going back to Tysons input on the first page, the idea is founded in simplicity - aim low and achieve - almost certainly - a very worthy and reliable approach that leads to progress.

Jack has made a step with his front underbelly fairing and it seems the goal is to search for similarly easy - even if inexplicable - improvements. This time at the rear.

I dont consider myself an expert, but with 100's of hours in scale model wind tunnels with racing sports cars and open wheel cars I have learned 2 hard facts.

1) Dont assume the results of any configuration.
2) Even if it "looks" right - dont be surprised if it is not.


Conceptualization of aero ideas is founded in creativity and perception of the invisible. Often the creativity far outweighs the perception, so due process is the only reliable mechanism to work through ideas.

Even though I detect an element of brinkmanship and symantics in the language, you are all talking about approximately the same thing, only granularity of purpose or sense of ownership of the ideas separating each post.

The only idea I have not seen explored yet in this thread is the expansion of a diffuser element in plan view. The illlustrations being used and the ideas being projected are all basically geometry in elevation, extending accross whatever pratical car width exists.

The energized air under the car is happy to expand left and right as well as vertical and a diffuser design exploring this can be made much more suited to the constraints of the engine cooling and basic rear engine packaging. The diffuser works primarily as a function of expansion ratio.

Whatever simple solution is the outcome of this discussion, the results will be determined by the necessity of unscientific testing.


Regards


Hayden

Randy Webb 09-14-2004 04:42 PM

How do you see a diffuser working on an air cooled rea engine car like this?

Are you thinking of splitting off some of the air flow and sending it up into the eng. comp. itself?

Or just doing some channeling of the air as it picks up heat by flowing past the exhaust? He'd need some metal bending work wouldn't he? See his post re cheapo hardware store level funding.

Or some other idea?

wevoid 09-14-2004 05:56 PM

Randy,

I am not specifically interested in the design of the parts, more the process leading to the design.
For those enjoying the challenge of conceptualizing some solutions to test, I could see that plan form of the diffuser was so-far overlooked.
The sketches, dimensions, illustrations so far have all been in elevation, if you add the plan view of the same components it will be clear how a diffuser can be expanded on both planes.
This might allow better management of air needed for the exhausts, but it may also be beyond the manufacturing resources Jack planned to use.
Tyson did intend to do it in one evening, so aiming low will be rewarded.

Regards

Hayden

Jack Olsen 09-14-2004 05:59 PM

Quote:

Originally posted by petevb
... but like I said I’ve tried the basic low splitter/ diffuser approach others are advocating, and I think that would require you to stiffen the suspension up in order to insure the car doesn’t get scary as the ride height changes. I’d clean up the entrance to the underbody at the front while I was at it, btw.
How stiff? Are we talking about 1000# and up srings?

Jack Olsen 09-14-2004 06:00 PM

Quote:

Originally posted by k9handler
How does that floor jack hold up the entire front of the car...and so level?
600# springs.

Jack Olsen 09-14-2004 06:12 PM

Quote:

Originally posted by wevoid
...aiming low will be rewarded.
You've nailed my situation right on the head, Hayden. All of you guys with wind tunnel experience have to act like you're dealing with a mildly retarded guy on this. ;)

I located an aluminum supplier, today. I picked up a few pieces. But I'm going to proceed slowly.

Maybe some of you can tell me what's wrong with this plan:

1) Modify the chin splitter to mount on my bumper.
2) Add a sheet of thin aluminum to cover/smooth over the front AC condenser area.
3) Affix side skirts that run straight down along either side, leaving 2-3 inches of clearance.

Maybe stop for some testing? Then:

4) Fabricate an engine undertray based on the 964 unit, about 36 inches wide, with additional aluminum to connect forward to the end of the existing plastic sheet, and with 3-4 vertical fins in the back, each 3 inches above ground.

It would be great if there were a simple way to test this, without driving down to where Hurricane Ivan hits land. Any ideas?

Tyson Schmidt 09-14-2004 06:28 PM

Jack, I can't remember if the stock 964 engine undertray will clear the B&B headers or not. I don't see why they wouldn't fit.

I mean, the Factory went through all that R&D, so why not go with that? The trans undertray piece could easily be modified to fit your car, and it would connect the existing underbelly piece we built to the engine undertray.

Sideskirts, etc. would look rather silly. I think it would be wise to simply mimic the 964 and call it a day.

Jack Olsen 09-14-2004 06:41 PM

But I have $20 worth of aluminum, now. :(

Shouldn't I be able to get another second with that?

(The sideskirts, etc, would be items I throw on at the track, and unscrew before heading home.)

project935 09-14-2004 06:57 PM

Hmmmm ... I used to have a 911 stereolithography model file somewhere I could use to set up a CFD analysis. Just need to find out where I put my CFD software ...

Craig 930 RS 09-14-2004 07:25 PM

Nothing is wrong with your ideas - hell it can't hurt (t00 much) let 'er rip!
(Just get that front splitter LOWER) :-)

petevb 09-14-2004 08:30 PM

Quote:

Originally posted by JackOlsen
How stiff? Are we talking about 1000# and up srings?
Jack,

I think the spring stiffness you need would depend a lot on it low you run the splitter and how fast you get going. When I played with this a few years ago (not on a 911) we tried a splitter lip a little bigger than the one you’ve got, and I think we ran it with about 2.5” of static ground clearance. I think the front spring rate worked out to around 600 lbs/ inch. At 130 mph the car started to feel twitchy on the right roads (it was dead solid before the mod). By 160+ the front end could suck down to the point that it would bottom out, cutting off airflow. I’m guessing the front needed to be generating around 1000 lbs+ of downforce to do this? In any case, when the front bottomed or came close to bottoming over bumps the airflow was cut to the raked bottom and diffuser, meaning the underbody/ back wasn’t making downforce, and the car would start to try and change lanes or swap ends by itself.

Because of the above it seems critical that you maintain ride height with this type of setup- you either always or never want to be flowing air. I’d guess that the real danger area would be when the splitter gets within about an inch of the ground at high speeds (100+). If you’re within an inch you’re already cutting lots of flow to the underbody/ diffuser, so the center of pressure is moving around depending on front ride height (bumps, braking, etc) and this is *very* spooky.

If I had to make an educated guess on spring rates I’d say that if you run the thing 3.5” clear of the ground and never saw above around 130 then maybe 500 lb front springs would be fine. If on the other hand you ran at 2.5” or less of clearance and were getting to 160 then you’d want way stiffer springs than we ran- over 1000 lbs per inch I’d estimate. Get the splitter lower and I think you’d need to go much stiffer.

I’m going from memory on the heights, etc, so they are probably off. You get the idea, though. My experience gave me a healthy respect for the danger of moving the center of pressure forwards of the CG, and of the sensitivity to ride height. My personal guess is that you did the opposite with your ABS mod and moved your center of pressure rearwards- this made the car less twitchy at speed, giving you the confidence to drive it quicker in high speed sweepers.

BTW, what did end up working was a flexible air dam (no splitter) and side skirts that just tried to block all the air to the underbody. This cut drag, but wasn’t making anything close to the splitter downforce…

bigrubberjeep 09-15-2004 11:14 AM

Does anyone see any ideas/input from the pictures on this thread?

http://forums.pelicanparts.com/porsche-911-technical-forum/182595-watkins-glen-historics-garages-porsche.html

Bill Verburg 09-15-2004 01:03 PM

None of the 964 or 993 Cup cars use the tray. They all look like this
http://forums.pelicanparts.com/uploa...1095278568.jpg

Mike Feinstein 09-15-2004 05:00 PM

I have heard that the 964/993 tray was used to meet a European (Swedish I think) sound requirement. I don't believe that Porsche ever intended it to provide an aerodynamic benefit. Has anyone else heard this?

Craig 930 RS 09-15-2004 05:26 PM

That is exactly what the truth is, Mike.

Again, I just don't see the benefit of the tray with the way a 911 is designed; air coming down off the engine, etc

Concentrate on the sides and esp up front for the greatest benefit.

Jack Olsen 09-17-2004 03:21 PM

All right. Tyson's going to disown me when he sees it, but I'm putting together a bolt-on aero kit today. It will not be streetable, but will get put on at the track.

Pictures to follow. Be warned. I come from the hammer-and-spray-can school of fabrication. ;)

Craig 930 RS 09-17-2004 03:25 PM

Hmmmmm I smell a LOW front splitter........

Randy Webb 09-17-2004 03:45 PM

I smell a bunch of GQ jokes coming this way....

Jack Olsen 09-17-2004 04:18 PM

What's worse, I only had a can of red paint on the shelf. :rolleyes:

Here's iteration 1. The side skirts are tacked up, loosely. I expect they need to be fairly stiff?

http://forums.pelicanparts.com/uploa...1095463004.jpg

Front splitter has 3.75 inches of clearance. Lowest point of side skirt is 3 inches above ground.

Bill Verburg 09-17-2004 04:26 PM

I like the front(lower would be better)

Take a hint from the factory, the sides need to come out a lot more
http://forums.pelicanparts.com/uploa...1095463602.jpg

Jack Olsen 09-17-2004 04:54 PM

Hmm. Okay. Next up: boxed rockers.

Tyson Schmidt 09-17-2004 05:16 PM

Jack Olsen?

Nope, never heard of him.

rcwaldo 09-17-2004 05:35 PM

Quote:

Originally posted by project935
Hmmmm ... I used to have a 911 stereolithography model file somewhere I could use to set up a CFD analysis. Just need to find out where I put my CFD software ...
That would be great if you could find your 911 CFD model. We do racecar CFD and might be able to get some work done on it. Although it is really time consuming.

As an example, our CFD guy did some work on the Subaru 2.5RS. This is the front page of his website, but can be used as an example: http://aerosim-research.com/

Smoothing out a (already pretty much flat bottom) car will help in reducing the draggy nature of road cars, but wont do much by way of creating negative pressure (downforce). Like many others have said, aero cars really need to be low, or on the ground to be effective and MUST maintain steady (as possible) attitude to minimize pitch sensitivity. Flat bottom cars without tunnels tend to be really pitch sensitive, which magnifies the need to control pitch, roll and yaw. Hence the need for uber-high spring rates with excellent damping control to minimize these moments.

The pics of your side skirts look great, and should compliment your front air dam. Some turn-outs towards the rear of your fab'd side skirts can help evacuate and lower positive air pressure.

Great project you are embarking on Jack! Now you need to maximize your G-sums:) (just kidding about the g-sum comment, kind of an inside rennlist joke)

Chris Walrod

Jack Olsen 09-17-2004 09:20 PM

This BBS is a 'no-G-sum zone,' Chris. ;)

Tomorrow's project is boxed rockers.

PorscheGuy79 09-17-2004 10:24 PM

nothing
 
I am new to the forums with no real useful input to this thread but i think it is safe to say that that is one of the meanest 911s ive seen. :)

Bill Verburg 09-18-2004 05:26 AM

Here's what the road sees of a 964 Cup
http://forums.pelicanparts.com/uploa...1095510399.jpg

Yellowbird RS 09-18-2004 10:12 AM

Did you tested alredy?
Probably a great DIY track setup.

boxed rocker close-up:
http://forums.pelicanparts.com/uploa...1095527565.jpg

Jack Olsen 09-18-2004 01:46 PM

Here's the boxed version, not painted.

Does anyone think it's important (aside from aesthetics) to continue it on a curve, in front of the rear wheel, pushing the air out from in front of the rubber? I like the simplicity of the current straight version. It only required a single 1/8 inch hole; the other mounting points already existed.

http://forums.pelicanparts.com/uploa...1095540308.jpg

Wayne 962 09-18-2004 02:02 PM

You might want to look at the big green RS book - there's info on the original Porsche wind tunnel RS testing in there...

-Wayne

Bill Verburg 09-18-2004 05:21 PM

Here are a couple of shots I took today at the LRP Club races
w/ this thread in mind


http://forums.pelicanparts.com/uploa...1095553216.jpg

http://forums.pelicanparts.com/uploa...1095553581.jpg

Yes, it is important to continue the skirts to both f/r wheel wells

Bill Verburg 09-18-2004 06:38 PM

#99 was a nicely turned out car, It was gridded in first but it seemed to be at a big disadvantage to Spencer Cox and Co. during the race.

Spencer had a great dual w/ a blazing fast 944t, literally the 944 burst into flames just before crossing the finish line for the win. Very spectacular.:eek:

Mark sP 09-19-2004 04:03 AM

Do skirts and splitters actually have anything to do with 'ground effects'?

I have no knowledge or experience BTW, but would have thought that there purpose is more related to reducing the amount of air that gets under the car. I suppose that would in itself reduce lift and drag, but isn't technically ground effect?


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