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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
New parts and small fabrication update!

Hey guys n gals,

Schools been keeping me busy so project twin turbo has slowed down in pace considerably. Heres the latest.

New fabrication:
Found some time to do the exit side end tanks for my intercoolers.
They start out as cut aluminium tubing and plate.

Then after some welding, finishing work and slight polish.



The intake side tubing will be held together with these Adel Wiggins flexible tube connectors. I love the 2 finger install/removal plus the considerable weight savings and reliability gains vs. the traditional silicon+t-bolt clamp.

Custom machined billet fuel rails. May have to remake these since I decided to go ITBs.


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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 09-20-2004, 06:15 PM
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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
New toys:
ARP exhaust studs. Absolutely stunning to look at.

Racepak UDX Digital Dash/DAS.


Neat V-net system sensors for the Racepak.


Hopefully I'll find more time after some of my school projects are done.
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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 09-20-2004, 06:16 PM
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GettinHeadStuds's Avatar
 
Join Date: Jun 2004
Location: Colorado
Posts: 850
Good God Princeton... continuing the shock and awe campaign I see... very nice.
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83 SC (gone) / 72 T (gone)
Old 09-20-2004, 06:28 PM
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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
Hey I gotta stay on top of my game somehow right? Thx.
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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 09-20-2004, 07:50 PM
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Join Date: Mar 2004
Location: Los Angeles
Posts: 17,448
Princeton, oh man, that intercooler and clamp sys. By the way, those clamps looks just a little better then big ugly hose clamps I am used to. Do you guys agree? Ok,Ok stop beating me w/ that stick. So I said something wrong.
Old 09-20-2004, 08:56 PM
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KobaltBlau's Avatar
 
Join Date: Mar 2004
Location: City of Seattle, WA
Posts: 3,374
princeton, you rock! I can't wait!

the clamps available from the local diesel truck supplier work well, but those look extremely nice.
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Andy
Old 09-21-2004, 08:20 AM
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stop posting these please, one more picture and i will sell my house just awesome Princeton ! you did all the welding yourself ?
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Peter
Old 09-21-2004, 09:00 AM
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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
Peter- The welding is courtesy of my good friend Jason. He is a much more accomplished welder than I. Would hate to ruin all my hard work cutting and fitting everything to mess up the end product with my ugly welding.

I'll have some more pictures for you soon. LOL
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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 09-21-2004, 02:20 PM
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tangerine911e's Avatar
 
Join Date: May 2003
Location: Sydney, Australia
Posts: 832
Princeton, you are scaring me with all these posts! Beautiful work!

Ash
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'70 911E tangerine coupe (Ash's car)
'71 911T viper green targa (Trac's car) - Sold
Old 09-21-2004, 02:23 PM
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Garage
Beautiful welds. Good luck with the project.
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-Jayson
1976 911S Signature Edition - 3.2SSt (JE 98mm 9.5:1 pistons, 964 Cams, Carrillo Rods, ARP Head Studs, AASCO Valvetrain, 3.2 Carrera Manifold, ID725's, B&B Headers, TS HyperGate45 Gen V, TS RacePort, BW S360, AEM Infinity 506, E85)
IG: Signature_911
Old 09-21-2004, 02:24 PM
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Join Date: May 2004
Location: stuart fl
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Quote:
Originally posted by poorb0yw
Peter- The welding is courtesy of my good friend Jason.
would this be jason from autologic...
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Excell Racing
Boca Raton fl
Old 09-21-2004, 02:31 PM
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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
Quote:
Originally posted by ssetek
would this be jason from autologic...
Yup
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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 09-21-2004, 05:55 PM
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Join Date: May 2004
Location: stuart fl
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Quote:
Originally posted by poorb0yw
Yup
i see he finally convinced you on the wiggings clamps

car looks good..
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Excell Racing
Boca Raton fl
Old 09-21-2004, 07:09 PM
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Back in the saddle again
 
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Join Date: Oct 2001
Location: Central TX west of Houston
Posts: 56,331
Well, you need to get finished, my Porsche withdraw is not going well, the miata is only keeping me from a breakdown by the narrowest of margins. Nice work!
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Steve
'08 Boxster RS60 Spyder #0099/1960
- never named a car before, but this is Charlotte.
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Old 09-21-2004, 07:12 PM
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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
Quote:
Originally posted by ssetek
i see he finally convinced you on the wiggings clamps

car looks good..
Thanks. =D

LOL. No convincing was necessary. I wanted them from the start. Just had to find the money to buy the expensive little guys.
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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 09-21-2004, 08:42 PM
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WydRyd's Avatar
 
Join Date: Mar 2002
Posts: 3,563
Princeton, I'm following your project with much enthusiasm

I assume you are fabricating two separate intercoolers?

Where are you planning to mount the intercooler(s)? In the wheel arches?

Looks fantastic! Well done
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Merv
'89 911 Turbo Cab
Protomotive MAP ECU, Twin Plugged Heads, GT2-EVO CAMs, 3.3L fully finned P&C's, ARP fasteners, C2T head gaskets, Titanium Retainers, Turbo spec valves, springs & guides, 964 splash valves, GT35R BB turbo, GSF Stainless Headers, Magnaflow Exhaust, Full bay Intercooler, TiAL 46mm w/gate, TiAL 50mm BOV, Apexi AVC-R EBC, SPEC Stage3+ Clutch kit, Crane CDI Ignition

Last edited by WydRyd; 11-18-2004 at 11:51 AM..
Old 11-18-2004, 11:46 AM
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One word: Wood.

Princeton, did you weld the intecooler tanks? (TIG?) Also, which core dore did you go with?
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Warren & Ron, may you rest in Peace.
Old 11-18-2004, 11:54 AM
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turbo dreaming
 
Join Date: Aug 2001
Location: Fujisawa, Japan
Posts: 544
Merv- Thanks. Yep, 2 seperate coolers. They will be going in the rear wheel arches with ducting ala 959.

Rick- Had my friend who is much more adept at welding aluminum do the job. Welding was done with a TIG. Pure argon and 6061 filler rod. I decided to go with Garret cores.
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Princeton Wong
96' 993 Carrera 2...Turbo

As seen on MaydayGarage: http://goo.gl/mGmZB
In Excellence #191: http://goo.gl/BjOsn
Old 11-18-2004, 02:39 PM
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WydRyd's Avatar
 
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Posts: 3,563
Quote:
Originally posted by poorb0yw
Merv- Thanks. Yep, 2 seperate coolers. They will be going in the rear wheel arches with ducting ala 959.
AHA, ala original Ruf CTR also

Do you think the coolers will be more prone to heat soak in that location, being beside the engine and brakes etc?

I guess not much difference to a top mount configuration, where it gets heat soaked by the rising engine heat anyway

Either way, I believe you will realise your HP goals
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Merv
'89 911 Turbo Cab
Protomotive MAP ECU, Twin Plugged Heads, GT2-EVO CAMs, 3.3L fully finned P&C's, ARP fasteners, C2T head gaskets, Titanium Retainers, Turbo spec valves, springs & guides, 964 splash valves, GT35R BB turbo, GSF Stainless Headers, Magnaflow Exhaust, Full bay Intercooler, TiAL 46mm w/gate, TiAL 50mm BOV, Apexi AVC-R EBC, SPEC Stage3+ Clutch kit, Crane CDI Ignition
Old 11-18-2004, 03:35 PM
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Green Skull 006
 
Jim Garfield's Avatar
 
Join Date: May 2002
Location: Rhode Island
Posts: 2,040
Hey nice choice for clamps, this is the Audi ALMS car. Same clamps?


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"It makes me sad. Our cars were meant to be driven, not polished" - Ferry Porsche while surveying a PCA Parade concours field.
Old 11-18-2004, 03:55 PM
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