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patkeefe's Avatar
 
Join Date: Apr 2004
Location: Bradenton, FL
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Floor Pan Sheet Metal Thickness

Anyone know what the thickness is on the SC floor pan; i.e., steel gage. I'm guessing it's around 16 gage. I need to weld some clips in for the crotch straps, and I have a new wire feed MIG which I don't quite have the settings right on it yet.
Thanks!
Pat

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Patrick E. Keefe
78 SC
Old 09-25-2005, 05:25 AM
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Location: Central Florida
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When the floor pan is at bare metal it's closer to 18ga. I know it's not 16.
On my mig welder (Lincon Weld Pac) the amperage dial are lettered. 'A', 'B', etc. and the wire feed dial is just a dial with a pointer.
As far as the setting. On the floor pans or most sheetmetal work, 'A' is too low, except if the metal is real thin. You are using an inert gas aren't you? You should find that the 'B' setting is perfect. Because on 'C', that is better for welding medium steel angle or for mock-up tools. As far as the wire setting, mine is almost always between the twelve o'clock and one o'clock posistion. Remember to use a 'weld-thru-primer'. Good Luck.
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Old 09-26-2005, 04:41 AM
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You want to used .024 wire and make sure you use the right tip! .030 will just keep burning through. My MIG has infinite settings, but for sheet metal I usually keep the amps on around 3 1/2 and the speed on 4.
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Kurt V
No more Porsches, but a revolving number of motorcycles.
Old 09-26-2005, 05:37 AM
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Thanks guys. I just got a new Lincoln 3200. I've been practicing on some scrap with 0.035 flux core. I need to pick up a bottle of gas this week. I figured it would be best to ask, as I don't want to blow a hole in the pan right off the bat. My Lincoln has the A-B-C-D settings, and a feed dial which I believe goes 0-10.
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Patrick E. Keefe
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Old 09-26-2005, 06:13 AM
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Quote:
Originally posted by patkeefe
Thanks guys. I just got a new Lincoln 3200. I've been practicing on some scrap with 0.035 flux core. I need to pick up a bottle of gas this week. I figured it would be best to ask, as I don't want to blow a hole in the pan right off the bat. My Lincoln has the A-B-C-D settings, and a feed dial which I believe goes 0-10.
I posted on this yesterday but I guess I hit the wrong key. The pan is 1mm, or closer to 18 ga., as he said. The flux core is useless, AFAIC. Splatters and all that. You need to use a finer tip with the finer wire along with a different drive or feed and wire housing. Also, I have to reverse the polarity to go from one to the other.

If you are overlaying the sheet metal, you can use the 16, which is easier to find around here. You need to hold the tip favoring the thicker metal to get even pentration when using disimilar thicknesses. ON my Lincoln I use A sometimes and hold the tip almost vertical. The angle of the tip is your "infinite" adjustment between the letter settings. AFA feed, I use 3-4 on just about all settings except the highest. There, I find you need a little more wire.

Remember, with welding, you are fusing metal. The wire is there to transfer the electric current and provide SOME fill. In gas welding, the rod is used as a tool to control the puddle, keep it the right temp and add some filler as you go. Sometimes less is more in welding. The wire feed works much the same way when you thinnk about it. You just can't stick the wire in the puddle like you do with gas. Watch the red puddle, not the arc. The puddle is where the action is.
Old 09-26-2005, 06:44 AM
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Also get yourself one of the instant dimming welding helmets. Makes a huge difference when you are welding.

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Kurt V
No more Porsches, but a revolving number of motorcycles.
Old 09-26-2005, 06:46 AM
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