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Voltage Too High
I was getting a very high voltage reading in my car and subsequently fired a couple of the coil packs. At idle it would put out 14-15v and at higher RPM's would peg the gauge at 17v. I changed the voltage regulator and am getting the same thing.
Is the alternator shot? John
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1985.5 944 GTS |
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Most likely the regulator....
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1983/3.6, backdate to long hood 2012 ML350 3.0 Turbo Diesel |
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Join Date: May 2002
Location: St Louis
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gauge bad?
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Forced Induction Junkie
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Depends on the condition of your battery. A weak cell will cause the alternator to charge at a higher rate.
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Dave '85 930 Factory Special Wishes Flachbau Werk I Zuffenhausen 3.3l/330BHP Engine with Sonderwunsch Cams, FabSpeed Headers, Kokeln IC, Twin Plugged Electromotive Crankfire, Tial Wastegate(0.8 Bar), K27 Hybrid Turbo, Ruf Twin-tip Muffler, Fikse FM-5's 8&10x17, 8:41 R&P |
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Battery is fairly new. Voltage regulator has been replaced and I get the same results. 15v while idling and almost 20v under load.
Could somehting be wrong with the alternator causing this? Could the voltage regulator be wired incorrectly?
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1985.5 944 GTS |
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which car is this? Internal or external?
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55amp alternator with external voltage regulator
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1985.5 944 GTS |
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Still Scratching
I had a Bosch 55amp alternator with an external OEM voltage regulator (Pelican says it's for a Marchal alternator.)
I changed the voltage regulator and I got the same 18+v result. I changed the alternator to a Marchal 55amp that I had and got the same results again. Any ideas? Frustrated.
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1985.5 944 GTS |
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One poster talked about a battery cell being bad. Have you changed out the battery or had it load tested?
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1983/3.6, backdate to long hood 2012 ML350 3.0 Turbo Diesel |
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Not sure this helps, but I found this website: Transpo.com. Has lots of alternator, regulator specs.
http://www.transpo.de/Catalog/Car_Fr.htm Sherwood |
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Thanks. I guess I'll try and pick-up a new battery and go down that route.
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1985.5 944 GTS |
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Personally I like to test things before I replace them....throwing parts at a problem can get pricey.
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There's only one thing that can cause overcharging, and that is a voltage regulator that's feeding too much current into the rotor. Period.
It's either a wiring problem, in which you could have a direct connection between the battery and the D+/61 terminal on the alternator, causing full-field current regardless of the regulator, or a second defective regulator. You are always supposed to use the same brand of regulator as the alternator because the "set-point" or the voltage fed to the rotor to deliver the correct output voltage is different between manufacturers due to design differences. Try removing the regulator entirely and see if you still get high voltage.
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'66 911 #304065 Irischgruen ‘96 993 Carrera 2 Polarsilber '81 R65 Ex-'71 911 PCA C-Stock Club Racer #806 (Sold 5/15/13) Ex-'88 Carrera (Sold 3/29/02) Ex-'91 Carrera 2 Cabriolet (Sold 8/20/04) Ex-'89 944 Turbo S (Sold 8/21/20) |
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Forced Induction Junkie
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You reported in your first post that the charging when to 17 volts-----were there any alternator/battery components replaced before that?
Does your alternator light turn on with the ignition switch in the "on" position? I seem to recall something weird happens to the charging circuit when the bulb burns out. Does anybody else remember?
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Dave '85 930 Factory Special Wishes Flachbau Werk I Zuffenhausen 3.3l/330BHP Engine with Sonderwunsch Cams, FabSpeed Headers, Kokeln IC, Twin Plugged Electromotive Crankfire, Tial Wastegate(0.8 Bar), K27 Hybrid Turbo, Ruf Twin-tip Muffler, Fikse FM-5's 8&10x17, 8:41 R&P |
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"You are always supposed to use the same brand of regulator as the alternator because the "set-point" or the voltage fed to the rotor to deliver the correct output voltage is different between manufacturers due to design differences."
Not true. A regulator is a regulator which is just an on/off switch with a sense point and some hysteresis. An overvoltage condition with a good regulator can result from an open field diode in the alternator.
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Have Fun Loren Systems Consulting Automotive Electronics '88 911 3.2 '04 GSXR1000 '01 Ducati 996 '03 BMW BCR - Gone |
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Loren,
Are you saying it's the sense-point that's different and the voltage fed to the rotor is identical? Of course it was so important to the Factory to match up the brands that they remind you in the engine compartment.
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'66 911 #304065 Irischgruen ‘96 993 Carrera 2 Polarsilber '81 R65 Ex-'71 911 PCA C-Stock Club Racer #806 (Sold 5/15/13) Ex-'88 Carrera (Sold 3/29/02) Ex-'91 Carrera 2 Cabriolet (Sold 8/20/04) Ex-'89 944 Turbo S (Sold 8/21/20) |
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Regulators just supply whatever the battery voltage is that's supplied to their +B terminal to the
alternator field. Obviously there's variation in each regulator's regulation voltage which is usually about +/- 3% @ 14.0 volts.
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Have Fun Loren Systems Consulting Automotive Electronics '88 911 3.2 '04 GSXR1000 '01 Ducati 996 '03 BMW BCR - Gone |
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Wouldn't you know it, I'm having the same problem, and so is the guy that posted
Inconclusive alternator testing I'm suspecting battery and/or wiring on mine, for two reasons: 1.) There is slight corrosion buildup around two of the cells on the battery, but none on the rest. 2.) For the last two days, when I start my car, it doesn't start charging. I've had to turn it off, pop the hood, and wiggle the positive cable that runs to the alternator. For me, hopefully I'll find something if/when I finally remember to check the suspect cells on the batteries. If not, maybe I can fix it by re-stripping and connecting the positive leads running to the battery. Let me know what you find!
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1980 911 SC Targa Stock 3.0 w/ CIS 16" black/chrome alloy Fuchs DUAL 6.5" glowing blue speakers w/ 18" blue LEDs under dash Black with black interior In the words of Borat, Very nice. |
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Quote:
It soundsl like you you have a different problem in that your alternator is not charging (I take it the light is lit). Does your 80 SC have an internal regulator? Looks like Mr Alternator will be coming out for inspection and rebuild. |
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agree w/ Laurenfb on this one.......not a "brand thing" but more so regulation points...one can match it up...
Best,
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Recording Engineer, Administrator and Entrepeneur Designer of Fine Studios, Tube Amplifier Guru 1989 Porsche 911 Carrera Coupe 25th Anniversary Special Edition Middle Georgia |
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