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65-911
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Post Brake lines and flaring tools

Hello all.
I am working on repolacing all the brake lines in my 65 911 and upgrading to a dual circuit master cylinder.
This might be a stupid question but here it goes, I am assuming the brake lines and fitting are all metric is this correct, I have not been able to find a metric double flare tool. I will check to see if it is metric or standard when I get home.

Can anyone help with where to buy the tools and supplies to make my own brake lines.

Thanks for any help.
Bruce

Old 04-09-2001, 09:29 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Early_S_Man
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Bruce,

Yes, they are all metric, and I've never seen a metric double-flaring tool, either. The line 'kits' are available with ends and flares already done, and the long line through the tunnel is probably interchangable with one for a VW Beetle ... same size line & fittings, maybe a bit too long, but easy enough to use. I really wouldn't try to make up the lines, myself! Try one of the larger VW specialty places, and a couple of VW Beetle sets would be less than one 'Genuine' set from Stoddards, and maybe even Pelican can get them ...

------------------
Warren Hall
1973 911S Targa
Old 04-09-2001, 09:36 AM
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warment
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Bruce,

The fittings are metric. I think I bought my wrenches at Ward's. Make sure you get brake line wrenches...they allow for a better grip. I purchased new hard brake lines for my 73(expensive, but needed on my car, as the old ones were brittle) from Pegasus Motorcars in Charlottesville VA. I replaced all soft lines with stainless steel replacements. Everything worked out really well. When I did my brakes, you will also want to perform a caliper rebuild and replace the old torx head caliper bolts with new ones...they get soft from age and heat.

Bill

------------------
William Armentrout
1973 911T
2.7 carerra rs specs
www.geocities.com/william_armentrout
Old 04-09-2001, 09:39 AM
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65-911
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Thanks guys,
I did order a full set of brake lines from tweeks, but seeing I am changing the master cylinder I have to change the length on some of them.

It would be real nice if I could just make them, or modify the ones I have.

I will also call a brake shop and see if they can make me the few I need in a custom length.

Bruce
Old 04-09-2001, 09:55 AM
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andyjboy
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Bruce, I have a pipe-flairing kit which is capable of making single & double flaired ends in 3/16, 1/4 & 5/16" pipe. The 3/16" size is used for brake/clutch pipes & the two larger sizes are generally used for rigid fuel lines. Male & female threaded unions are available in brass or zinc-plated steel & come in metric or UNF threads. I have had the kit (made by Sykes-Pickavant) for about 15yrs & used it to fabricate individual replacement or custom brake/clutch/fuel pipes for a whole range of cars (many of which it was impossible to obtain 'off the shelf' ready-made pipes for).
I usually keep a 25ft roll of kunifer (cupro-nickel) in the garage for this purpose (approx $15). I have found the kit invaluable & very easy to use.

Andy Boyle (UK)
'69 911E

[This message has been edited by andyjboy (edited 04-09-2001).]
Old 04-09-2001, 10:21 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
65-911
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I did some more research, Snap On has a Metric Double flare tool.
The Porsche brake lines are ISO not a double flare.. ISO is like a double Flare but not crimped all the way down..

You can order the metric ISO flare tool from Eastwood.

Bruce

Old 04-09-2001, 06:49 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
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