Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Caveman Hammer Mechanic
 
ClickClickBoom's Avatar
 
Join Date: Feb 2009
Location: Boulder Creek CA
Posts: 3,444
Garage
Throttle bellcrank!

Hey,
The saga continues, after replacing the stock airbox for a Webb Industries SS beauty, sorting out all the previously mentioned gremlins associated with the replacement, I noticed the throttle was "sticky". Upon further examination of the pedal, linkage and other stuff leading to the engine compartment, I found the engine mounted bell crank assembly had a lot of slop and was binding. I removed the assy and found this:


I fired up the lathe and pulled some brass stock out of the pile and turned some new bushings.



I epoxied the little suckers in place, and then reamed them to fit the shaft. I also drilled some .050" holes in the top of the bracket thru the bushings to allow a drop of lube to sit in the indention and lube the shaft.



0 slop, 0 friction, nice new throttle action:


Oh yes the bell crank on the left side of the assy was crimped on and starting to come loose, I ground the plating off and welded the sucker to the shaft, like the factory should have. Check yours, if and when it comes off, the car will do nothing but idle.
eric

__________________
1984 Carrera El Chupacabra
1974 Toyota FJ40 Turbo Diesel
"Easy, easy, this car is just the right amount of chitty"
"America is all about speed. Hot,nasty, bad ass speed."
Eleanor Roosevelt, 1936

Last edited by ClickClickBoom; 07-14-2010 at 09:55 AM..
Old 07-14-2010, 09:41 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
HawgRyder's Avatar
 
Join Date: Feb 2002
Location: Langley, BC Canada
Posts: 2,865
Garage
Send a message via ICQ to HawgRyder
Sometimes it's the attention to little things that make all the difference in the pleasure of the drive.
Good job.
Now I think I'll have a look at mine.
Bob
__________________
Bob Hutson
Old 07-14-2010, 10:11 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Registered
 
pete3799's Avatar
 
Join Date: Nov 2008
Location: Vermont
Posts: 7,431
Garage
Nice work.
I love these homemade fixes.
I've spent my hours making or repairing parts that i could buy cheaper than the labor i have in them. But the rewards are far greater.
__________________
Pete
79 911SC RoW
"Tornadoes come out of frikkin nowhere. One minute everything is all sunshine and puppies the next thing you know you've got flying cows".- Stomachmonkey
Old 07-14-2010, 10:44 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Caveman Hammer Mechanic
 
ClickClickBoom's Avatar
 
Join Date: Feb 2009
Location: Boulder Creek CA
Posts: 3,444
Garage
Thanks guys,
I spent a previous career as a fabricator/aircraft mechanic, turning bushings isn't really fabricating, but what the heck, its fixing broken stuff with something other than the original replacement parts, and I think its a better fix. My next project is on the bench, I am making a rear seat delete from aluminum sheet, aircraft style, lots of rivets and holes for lightening. Will post when it is closer to install.
eric
__________________
1984 Carrera El Chupacabra
1974 Toyota FJ40 Turbo Diesel
"Easy, easy, this car is just the right amount of chitty"
"America is all about speed. Hot,nasty, bad ass speed."
Eleanor Roosevelt, 1936
Old 07-14-2010, 06:26 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
Jeff Alton's Avatar
 
Join Date: Jan 2003
Location: Langley,B.C.
Posts: 12,007
That is some nice work!

Post pics of the seat delete when you have it done!

Cheers

__________________
Turn3 Autosport- Full Service and Race Prep
www.turn3autosport.com
997 S 4.0, Cayman S 3.8, Cayenne Turbo, Macan Turbo, 69 911, Mini R53 JCW , RADICAL SR3
Old 07-14-2010, 08:38 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Reply


 


All times are GMT -8. The time now is 12:50 PM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.