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-   -   help with freakish non start problem (http://forums.pelicanparts.com/porsche-911-technical-forum/601096-help-freakish-non-start-problem.html)

Richard Burns 04-08-2011 06:14 PM

Put the car up on jacks again and see if it starts if so look for a loose wire shorting out when the car is on the ground. Just my 2 cent worth.
ichard

Cdnone1 04-08-2011 06:18 PM

Thanks for all the input guys I appreciate getting second opinions when all I want to do is yell at the car "you just started 5 minutes ago!!!"

I did put her up on jacks again and everything is secure and where it's suppose to be

pete3799 04-08-2011 07:04 PM

This could be an intermittent ignition switch problem.
Another thing to check would be the 14 pin connector in the engine compartment (left side) check all the connections in it. Dab some dielectric grease in there and plug it back in.

TibetanT 04-08-2011 09:34 PM

Hello There:

I am coming late to this party, so I apologize for being late.

Anyway, I am with Richard Burns on this one....if your car will start when it is up on jack stands, but it will NOT start when you put it back on the ground/road/hella port, then there is some wire or electrical part that is grounding out on the body of the car. I guess the proper wording would be "there is something grounding against the body of the car."

One dumb question...has this car taken on salt water? For example, has this car gotten water inside of its compartment? The reason I ask is, that some of the wiring could have gotten contaminated by water corroding a wiring harness running along the tunnel.

Just a thought and I am certainly no expert, but I do hope this helps solve this annoying problem you are experiencing right now.

Cdnone1 04-08-2011 11:14 PM

Great idea about the water. The car had about an 1 1/2 of standing water in it a few months ago during the rains here in LA.
Do you know or have any ideas about checking for shorts in the the tunnel?
It's been dry for weeks and has not given any indication of going bad. It even ran great when it had water in it

TibetanT 04-09-2011 12:29 AM

Well, here is what I know about our cars: They both have a computer brain that is under the passenger seat.

My thought pattern with regard to the above is this:

Water is a conductor of electricity.

Water may have gotten into the brain (ECU) and is shorting the circuit board that lives inside of it. Another thing that came to mind is that when the car is on jack stands, the rear of the car is up in the air higher than the front, which would make the water that is still inside the car, or inside the brain move forward, or rather pool towards the front of the vehicle. So, thus, the reason for the car to start when up, but not when it is level since the water is now pooling along the entire bottom of the brain box.

Although most experts would probably agree that the brain (ECU) box would need to be replaced to test this theory properly.

Is there someone nearby that has the same year 911SC? Their brain box could be swapped out with yours to see if the car starts. Or rather, swap the brain from your car into a known good 911SC 1983 or 1982 only and see if the car starts. I have done this on 944s before to test.

Another test would be to check electrical conductivity/resistance with each of the terminals/plugs inside the harness connector. This connector is the big plug like apparatus that connects to the brain itself; there are write-ups within the Bentley Service manual on how to test each respective wire for continuity.

snbush67 04-09-2011 12:43 AM

Seems you have ruled out the grounds, the solenoid and the battery. I was quite sure it would have been your ground.

As a few have pointed out it seems that the next most likely thing is an intermittent issue with your electrical portion of your ignition switch.

A common problem here is corrosion or wear. One way to possibly check is to wiggle the key, or hold pressure on the back of the switch while you are turning the key to see if it engages. If it does you will see that, the switch is the problem (or part of the problem) and needs replacement.

1990C4S 04-09-2011 06:09 AM

Quote:

Originally Posted by TibetanT (Post 5953049)

Water is a conductor of electricity.

Not at 12 volts. And the computer has nothing to do with the starter circuit itself.

Connect a test light to the starter solenoid and put the test light inside the car.

If you turn the key to 'crank' and the light is 'on' but you don't have starter action then your starter is the issue. If you turn your key to 'crank' and the light is off then the key switch is not working and you need to add a 'push to start button', or replace the switch.

Cdnone1 04-09-2011 08:42 AM

Thanks
I have installed a new switch which of course I'm assuming is good. I am getting 12.4 volts at the starter switch when I have the car in the air and crank it. I am going to run a direct line from the battery to the starter switch (terminal 50) and see if that starts it. I can do this while the car is in the air and also after I drop it.
I'll let you know.
It's freakish because I replaced the ground strap and she fired right up, dropped the car came out and she wouldn't. I'm starting to think I have an intermittent ground problem somewhere

Cdnone1 04-09-2011 03:55 PM

I'm getting 4.4 volts at the 14 pin connector in pin number 1. I'm getting 2.4 volts at pin number 3. Both are when I turn the key to the start position.
I made a momentary switch and hooked it up directly to the terminal 50 on the solenoid and she started right up. So I know I'm good with grounds at the starter and trans.
How do I check back at terminal 50 to see if I'm getting 12 or 4 volts there when the key is turned to the start position. The unit is sealed

Walter_Middie 04-09-2011 04:20 PM

Quote:

I'm getting 4.4 volts at the 14 pin connector in pin number 1.
Before you had 12.4 volts at terminal #50 while cranking. That goes through the 14 pin connector at terminal #1 - something is intermittent, and that makes it hard to find.

The Yellow wire, terminal 50 at the switch and at the starter, has a long route. It goes from the switch, through a bulkhead plug, to the 14 pin engine compartment harness, and on to the starter. Disconnect the plugs and clean and separate the pins with a razor blade. The yellow wire is also tapped into the heater ventilation switch. You need to trace, unplug, and clean all of the connections.

Are you sure your car didn't have air conditioning at some point in its life?

snbush67 04-09-2011 04:43 PM

Quote:

Originally Posted by Cdnone1 (Post 5954063)
I'm getting 4.4 volts at the 14 pin connector in pin number 1. I'm getting 2.4 volts at pin number 3. Both are when I turn the key to the start position.
I made a momentary switch and hooked it up directly to the terminal 50 on the solenoid and she started right up. So I know I'm good with grounds at the starter and trans.
How do I check back at terminal 50 to see if I'm getting 12 or 4 volts there when the key is turned to the start position. The unit is sealed

You are probably only going to be able to do that by taking the whole switch and locking assembly out, then use a pointed lead to squeeze up in there from the back.
I think you are going to find that the connection between the electrical portion and the plug are not always making good contact.

If and when you do this wiggle it around to see if you have a good solid connection or if it is intermittent. The wire contacts in the plug must be raised high enough to make a good connection, if they can wiggle around or pull in and out it could result in the symptoms you are having.

I am not sure of a fix for this other than a new receptacle or perhaps some epoxy.

Cdnone1 04-09-2011 05:12 PM

Oh the car had air conditioning. The car came fully loaded but went on a huge diet when I bought it.
I've got 12 volts coming in to the 30 terminal on the supply side of the ignition switch, I just can't figure out a way to test terminal 50 out while it's in the start position.
And your right I did have 12.4 at the solenoid last week and that is what is driving me crazy

Cdnone1 04-09-2011 05:14 PM

Also Its a brand new electronic part of the switch from our host

Walter_Middie 04-09-2011 06:17 PM

Quote:

Oh the car had air conditioning. The car came fully loaded but went on a huge diet when I bought it.
There's a relay in the smugglers box that is a known problem area for these cars.

Cdnone1 04-09-2011 06:26 PM

There is nothing in the smuggler box for the last 5 years but a small space saver battery.
I think I have bigger problem with the electronics!
I cleaned the grounds in the engine and took the interior out and cleaned the ground by the ECU.
I got tired of the low voltage at the #1 in the 14 pin connector in the engine and could not figure out how to check terminal 50 of the ignition switch so I ran a momentary on switch from the battery to the dash to the solenoid terminal. Turned the ignition on pushed the switch and she starter right up.
Then the new problems starter. The engine went to a high idle 2400 for about a minute then the idle dropped to 1100 and the engine started bucking and back firing and trying to give it a little gas only made it pop and buck and generally pissed off.
So I shut it down and am taking my wife out.
Any idea's as to what could cause the voltage lost at the 14 pin connector and cause all the engine problems I would love to hear them!

Thanks Guys
Steve

1990C4S 04-10-2011 01:45 PM

Can you post a schematic?

snbush67 04-10-2011 01:57 PM

This is from another thread somewhere on this forum, sorry I cant remember who posted initially.

http://forums.pelicanparts.com/uploa...1302469021.jpg

NOLAsc 04-14-2011 04:03 AM

Steve... Did you get it all figured out?

Shane... That schematic looks like it might have been from Warren Hall, post #5 at http://forums.pelicanparts.com/porsche-911-technical-forum/328342-starter-solenoid-wiring-question-where-do-yellow-wires-go.html.

Cdnone1 04-14-2011 08:57 AM

Hi.
I haven't had any time to work on the car since my last post. It is sitting on jack stands in my drive way mocking me.
I am going to try and make some time today. Will let you know
Thanks

1990C4S 04-14-2011 09:52 AM

If it still wont start try marking up the jpg file with what you measured.

Cdnone1 04-14-2011 11:11 AM

Ok I had some time this morning so Here is what I was able to measure.
At the battery 12.66
At terminal 30 12.66
At the yellow wire inside front 12.66
At the 14 pin connector
Terminal 1 11.76
The car will start with the direct switch I rigged from the battery to the solenoid but runs like crap after about 1 minute
Obviously I have a problem somewhere from where the yellow wire leaves the split in the trunk to the 14 pin connector in the back.
Can you take the 14 pin connector apart?
I'm looking for suggestions, and thanks

twin plugged targa 04-14-2011 12:19 PM

Hang in there!
I have an 87 930 with very similar - if not the same- symptoms as you.
My car will start fine, run smooth and then other times will not start at all.
Search under my user name and 'stranded' plus 'non start continued'
I have also just changed for new my;
Starter switch,
battery
CD box and rotor (permatune)
spark plugs,
plug cables
Starter motor (new refurbished)
And yet the car still had issues!
My car is also in the garage on axle stands as I type
I will be interested in what you find and will try and PM you if I find a solution to my problem.
I am going to try a few more electrical tests as advised by 'Joe Bob' and may then try and remove the new (refurbished) starter motor and have it serviced.
I believe there are NO new starter motors out there - just refurbished!
apparently the solenoids get sticky, grease dries up etc.
Never rule out weak areas completely as this can send you down the wrong path completely!
My car ran fine for a couple of weeks then - back to where I started - or not started :rolleyes:
- These problems can make you 'lose the faith' and fall out of love with your 911.
This happened with my 1st one which I sold 10yrs ago (but now wish I had kept!)
Hang in there and read some old threads for new ideas (what I am doing now!)
Good luck
Ben

Cdnone1 04-14-2011 05:48 PM

So I was checking the 12 pin connector to the ECU rather than the 14 pin connector.

I am getting 11.76 at terminal 1 at the 14 pin connector.
I will get under the car and check for voltage at the starter tomorrow
Give me strength!

1990C4S 04-14-2011 06:41 PM

I still say flakey starter solenoid.

schumicat 04-14-2011 07:02 PM

I would look for any crimp connectors on any wires affecting the starting circuit. I had an intermittent start issue on another car and wasted time and money (replaced starter, etc.) before figuring out it was a 10 cent crimp that was loose.

RWebb 04-14-2011 10:26 PM

did you check all the flywheel ring teeth?

each and every one of them?

johnsjmc 04-15-2011 05:42 AM

I suspect the ground connection at the battery or the cable itself where it goes to the floor under the battery . Not the strap at the trans end. I chased a similar intermitent no start on a 1980 for about a year. Might have been a loose bolt on the starter connection coming out of the solenoid and into the starter also. I tightened that and replaced my battery ground cable (at the battery) and the positive cable end at the same time but one of these steps fixed it.

twin plugged targa 04-15-2011 10:56 AM

Problem is, you can clean the ground strap at the chassis at the battery and near the transmission, but you cannot clean the gound strap at the transmission without removing the transmission can you?

Cdnone1 04-15-2011 11:52 AM

No you can. I took mine off cleaned the case and installed a new on in my driveway with the car on jack stands and the trans in

pete3799 04-15-2011 02:17 PM

The ground on the trans. can be clean in place.
When i bought my car it suffered from occasional no starts (acted like the battery was dead- just a click from the solenoid) Cleaning the grounds solved the problem.

boyt911sc 04-15-2011 07:24 PM

Troubleshooting........
 
Quote:

Originally Posted by Cdnone1 (Post 5963533)
Ok I had some time this morning so Here is what I was able to measure.
At the battery 12.66
At terminal 30 12.66
At the yellow wire inside front 12.66
At the 14 pin connector
Terminal 1 11.76
The car will start with the direct switch I rigged from the battery to the solenoid but runs like crap after about 1 minute
Obviously I have a problem somewhere from where the yellow wire leaves the split in the trunk to the 14 pin connector in the back.
Can you take the 14 pin connector apart?
I'm looking for suggestions, and thanks



Steve,

The yellow wire @14-1 (connector) is for the solenoid/starter during crank phase. It has nothing to do with the engine's performance like idle speed. If you could start the engine by rigging a direct wire from battery to solenoid and will not start without the direct wire from battery, you just identified the problem!!!!!

The question you have to answer is why does it start with the rigged wiring set-up and not with the original wiring? If I were in your shoes, I would do a more definitive investigation by testing the starter/solenoid on the bench. Not until you could eliminate that the solenoid/starter is causing this problem, you'll be going in circles chasing the culprit. If for some reason, the starter/solenoid is not the culprit, you have succeeded eliminating a critical variable. And focus the investigation towards other alleged culprit/s.

You could open and clean-up the contact pins for the 14-pin connector specially the two (2) yellow wires at #1.

Tony

RatBox 04-15-2011 07:38 PM

I have not read all this , but if it will start sometimes and not others. But will start with a jump from an addition voltage source (charger/jumper).

Had similar problem with a 3.2 carrera years ago. Turned out to be a faulty / corroded connection INSIDE of a battery Lead connector (fastener to Battery terminal). It looked fine for the outside. But inside the hole where the cable went into the Clamp itself . The connection was bad.

Cdnone1 04-17-2011 12:32 PM

There is a ground fault somewhere in the wiring harness between or at the 14 pin connector in the engine bay and the battery.
I ran a fused wire with a switch on it directly from the battery to the starter solenoid. When pressing the momentary switch the car starts.
I pigtailed the yellow wire from terminal one of the 14 pin connector and the direct wire I ran together at the starter solenoid, pushed the momentary switch and the fuse I installed on the direct line blew.
Therefore the current is traveling down the direct line up into the yellow wire and going to ground somewhere causing the fuse in the direct line to blow.
I unplugged the harness at the 14 pin connector installed a new fuse, turned the ignition key pushed the momentary switch and the car started right up.
This must mean that there is a problem/ short to ground somewhere between or at the 14 pin connector in the engine bay and the battery.
Correct?!
Thoughts?!
Anyone had this?! Suggestion on finding the ground short?
Thanks heck of a way to spend a Sunday

Steve

1990C4S 04-17-2011 02:35 PM

If I understand what you said then your yellow wire is grounded somehow/somewhere?

Cdnone1 04-17-2011 02:50 PM

Yes , but it appears to be a larger problem than just the yellow wire for the starter solenoid.
If I start the car with the direct line I installed it runs fine for about 30sec then starts running really rough then dies.
So there is a larger electrical problem with the car.
I have cleaned all the grounds with the exception of the one behind the fuel filter, which I will clean tomorrow but I am inclined to think that it is larger than just that bad ground (if it is). I think something must be grounding the system where it is not suppose to be.
I've run out of idea's

Steve

RWebb 04-17-2011 03:14 PM

disconnect wires & see if they still show a path to gnd.

Cdnone1 04-17-2011 04:05 PM

Disconnect which wire and how do I see if they have a path to ground?

1990C4S 04-17-2011 04:30 PM

Pull the yellow off the starter and measure the resistance between the yellow wire and ground.

Cdnone1 04-17-2011 06:27 PM

Thanks for all the help guys
I measured the resistance at the 14 pin connector
From the female end going out here's what I found out with my ohmm meter
Female side
#1,2,3,4,5,6,7,8,11,12,13,14 all 0
terminal 9 1.6
terminal 10 6.4

From the male side
1-0
2-86
3-124
4-4
5-1
6,7-0
8-1.3
9-16.9
10-0
11-6.6
12,13,14-0
It was jumping around on the make side of the terminal so I'm pretty sure there is a problem there


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