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tdw28210's Avatar
 
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Ball cup at the end of the shift tube..

...should it be loose and wiggle? Not the bushing, but the cup itself. Mine is and I think it is contributing to my shifting issues. But before I break out the welder, is there something else I should know/consider?

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1987 Grand Prix White "Outlaw" Turbo Coupe w/go-fast bits
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Old 05-12-2012, 04:26 AM
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There is a set screw that secures it to the linkage. It might be tough to get at but that should solve the problem.
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Old 05-12-2012, 04:30 AM
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Quote:
Originally Posted by Oh Haha View Post
There is a set screw that secures it to the linkage. It might be tough to get at but that should solve the problem.
Hey Wayne,

Thought the same thing, but that set screw was very tight and the cup was still wiggling away.

It seems like whatever internal mechanism that holds the cup to the tube is worn away. Any ideas what that might actually be?

T
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1987 Grand Prix White "Outlaw" Turbo Coupe w/go-fast bits
1985 Prussian Blau M491 Targa
1977 Mexico Blue back-dated,flared,3.2,sunroof-delete Coupe
1972 Black 911 T Coupe to first factory Turbo (R5 chassis) tribute car (someday)
Old 05-12-2012, 08:19 AM
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Quote:
Originally Posted by tdw28210 View Post
Hey Wayne,

Thought the same thing, but that set screw was very tight and the cup was still wiggling away.

It seems like whatever internal mechanism that holds the cup to the tube is worn away. Any ideas what that might actually be?

T
Hmmm. It's been a awhile since so I can't picture it. I'm sure tacking it would work but that's awfully tight quarters and fuel lines are close by. Removing the shift rod can be done but I believe you take it out where the gearbox shift linkage goes through the chassis.

I'm heading out now but I'm sure someone will chime in with other suggestions.
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Old 05-12-2012, 08:27 AM
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Remove the tapered set screw that fixes the ball cup to the shift shaft and inspect it. It could be damaged from previous tightening despite it being "tight". Is there a drilled hole in the screw head for safety wire?

Sherwood
Old 05-12-2012, 09:09 AM
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I tack welded mine. Problem solved.
Old 05-12-2012, 10:22 AM
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Quote:
Originally Posted by kwikt 911 View Post
I tack welded mine. Problem solved.
while still in the tunnel? Or did you remove it first?
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1987 Grand Prix White "Outlaw" Turbo Coupe w/go-fast bits
1985 Prussian Blau M491 Targa
1977 Mexico Blue back-dated,flared,3.2,sunroof-delete Coupe
1972 Black 911 T Coupe to first factory Turbo (R5 chassis) tribute car (someday)
Old 05-13-2012, 01:36 PM
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One small tack weld while still in the car. Be very careful though.
Old 05-13-2012, 02:02 PM
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Quote:
Originally Posted by kwikt 911 View Post
One small tack weld while still in the car. Be very careful though.
I'll wedge some wet towels or welding blankets around it first.
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1987 Grand Prix White "Outlaw" Turbo Coupe w/go-fast bits
1985 Prussian Blau M491 Targa
1977 Mexico Blue back-dated,flared,3.2,sunroof-delete Coupe
1972 Black 911 T Coupe to first factory Turbo (R5 chassis) tribute car (someday)
Old 05-13-2012, 03:42 PM
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MIG snot gets everywhere. Use a lot of towels, and make sure the metal is clean.
Old 05-13-2012, 04:24 PM
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Quote:
Originally Posted by rusnak View Post
MIG snot gets everywhere. Use a lot of towels, and make sure the metal is clean.
Well, it is done - finally. Welded while still in the tunnel with a lot of towels in the general area. Some MIG welding time and a little grinding to a nice clean look, courtesy of Brian at Huewe Motorsports here in Charlotte, and it is like a different 915 tranny.

It now feels like I thought it might after a factory short shifter and del-rin lined shift-tube coupler were both installed. Much more positive feel. I almost need to re-learn how to shift the car.
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1987 Grand Prix White "Outlaw" Turbo Coupe w/go-fast bits
1985 Prussian Blau M491 Targa
1977 Mexico Blue back-dated,flared,3.2,sunroof-delete Coupe
1972 Black 911 T Coupe to first factory Turbo (R5 chassis) tribute car (someday)
Old 05-15-2012, 05:27 PM
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Congrats, glad it worked out.

Old 05-16-2012, 01:12 PM
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