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Swank911's Avatar
 
Join Date: Apr 2001
Location: North Shore Transplant, MA
Posts: 354
Garage
Can I clean a Fuel Gauge Sending unit?

Can I clean a Fuel gage sending unit assembly? Or is it better to buy a new one?

It seems my gauge is getting stuck at 1/4 tank of fuel. At this level the car is starving for fuel around corners, cutting in and out.

At stops lights, coming to a stop, I can hear the fuel pump not getting any fuel, then the engine stalls. But will restart and idle.

Seems like I am lower on fuel than the gauge is reading. Thus the stalling, etc when the fuel is sloshing around.

Thanks

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Jon
'73 911e (ROW 3.0)
www.jonswanson.home.comcast.net
Old 07-13-2002, 05:02 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
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Join Date: Jun 2000
Location: N. Phoenix AZ USA
Posts: 28,965
Jon,

Unscrew the sender and there is a very small nut at the bottom. Should also be a securing tab there. Unscrew the nut and carefully pull the metal cover off of the sender.

Mine was covered with years of slime and the float did not move completely up and down on the range of the sender. Cleaned the guide rods and the sensor wire off with some steel wool and then reinstalled it.

Attach the sender to the harness but not into the tank, and slide the float up and down, watching the gauge. It should function correctly at this time. Make sure that you resecure the nut on the bottom by bending the tab over to keep the nut from coming loose.

My sender has worked for three years with no problems. Be very careful of the sensor wire as its very fine and easily breakable. These senders are around $70 a hit so well worth working with. I buy them when I see them on Ebay just to have a spare and have found several for under $20.

Joe

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2021 Subaru Legacy, 2002 Dodge Ram 2500 Cummins (the workhorse), 1992 Jaguar XJ S-3 V-12 VDP (one of only 100 examples made), 1969 Jaguar XJ (been in the family since new), 1985 911 Targa backdated to 1973 RS specs with a 3.6 shoehorned in the back, 1959 Austin Healey Sprite (former SCCA H-Prod), 1995 BMW R1100RSL, 1971 & '72 BMW R75/5 "Toaster," Ural Tourist w/sidecar, 1949 Aeronca Sedan / QB

Last edited by Joeaksa; 07-13-2002 at 05:09 AM..
Old 07-13-2002, 05:07 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
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