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-   -   Firewall question (http://forums.pelicanparts.com/porsche-911-technical-forum/747026-firewall-question.html)

Hellraiser 04-28-2013 10:55 AM

Firewall question
 
What would you do when you uncovered this PO's Artwork:

http://img.photobucket.com/albums/v4...psd769b253.jpg
http://img.photobucket.com/albums/v4...pscca82442.jpg
http://img.photobucket.com/albums/v4...ps1aec6f1b.jpg
http://img.photobucket.com/albums/v4...ps2402b8d7.jpg

A) keep the holes, enlarge them and use them as inspection hatches
B) replace the entire firewall with an original one
C) remove the entire firewall and replace it with removable aluminum sheet metal
D) ?

The car will be used for trackdays and as a "weekend warrior"

Thanks!

Joe Bob 04-28-2013 11:38 AM

Assuming that you are dropping the engine?

I would weld in patches of similar gauge metal. Grind to clean it up, POR-15 anti rust coating or equivalent.

Hellraiser 04-28-2013 01:12 PM

That's an option, but maybe I could benefit from the fact that it's
already messed up. :D

How much do the people that have removable firewalls actually
use them?

Reiver 04-28-2013 02:09 PM

Clean it up nicely and post it on the 'lightening my 911' thread...you may be in new territory :)

Hellraiser 04-29-2013 12:07 AM

Ok, I've decided to cut away everything inside the red line

http://img.photobucket.com/albums/v4...ps49d8dfac.jpg

and replace it with aluminum sheet metal.

:)

Uwon 04-29-2013 07:28 PM

Personally I would weld in steel sheet to maintain structural integrity of the unibody, my 2 cents worth. It will look better too.....

andyt11 04-29-2013 08:22 PM

Does the firewall not provide something in the way of rigidity? I'm not sure I'd remove anymore metal but those openings sure could come in handy. Have you considered making inspection doors at those locations and just cleaning up the PO's raggy edges?

irl 04-29-2013 08:25 PM

Just weld in the three circles and dont cut it more. No reason not to do this. Every beginner welder cuts out too much at first and then gets a lot smarter

timmy2 04-29-2013 09:58 PM

Well, I guess that's one way to get to the shock towers...
Weld it up with sheet metal.

Synchro Joe 04-29-2013 10:39 PM

+ 1 Weld it up with sheet metal.

Hellraiser 07-28-2013 03:21 AM

Finally found the time to remove the engine and weld it with sheetmetal. :)

http://img.photobucket.com/albums/v4...ps1a1d5bb2.jpg
http://img.photobucket.com/albums/v4...ps5935af04.jpg
http://img.photobucket.com/albums/v4...pscdb6d10f.jpg


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