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-   -   CIS Problems - Test Gauge recommendations - 1980sc running rough (http://forums.pelicanparts.com/porsche-911-technical-forum/763325-cis-problems-test-gauge-recommendations-1980sc-running-rough.html)

Bob Kontak 07-31-2013 12:11 PM

Quote:

Originally Posted by nicfranc (Post 7578692)
I will give the bubble test a shot

Do not underestimate the power of this task, Luke.

nicfranc 07-31-2013 12:24 PM

Quote:

Originally Posted by Bob Kontak (Post 7578710)
Sudden onset could be the O2 system blowing a fuse or the O2 relay going belly up.

Find the O2 system fuse and pull it while the car is idling. If there is a big "honkin" reduction in how it runs, put it back right away. :-)

If no change, gotta get into the O2 relay and pull that while idling.

Suspect it's not the issue and forgive me if this is a repeat.

I pulled the relay from under the passenger seat and I replaced it with a new one that I purchased from Pelican.

I do not have CO2 hooked up and it was running fine without it.

I eliminated te CAT and installed M&K pre-muffler

boyt911sc 07-31-2013 12:30 PM

They all leak........
 
Quote:

Originally Posted by nicfranc (Post 7578462)
I ordered from Pelican injector sleeves and O rings and also ordered manifold gaskets and
intake rubber runner sleeves.
I am also replacing some breather hoses to the oil tank.

Are there any other common sources for vacuum leaks that I should check out ?

Interesting thing I have noticed is as the car heats up the vacuum leaks seam to dissipate a great deal. Is that the a common occurrence ?

Should I not be driving the car while I have these vacuum leaks ?


nicfranc,

If you could start and run the engine anytime you want it, that should not stop you from driving the car around. They (CIS engines) all leak!!!! It is just a question of how much leak you have in the system. Some leak are negligible, some are tolerable, and others that affect the mixture give us trouble.

The key to your question is, what's the probability of you not being able to start the car again after parking. If the car starts right away and the driveability is not compromised, drive it. Just bring your cell phone with you.

BTW, by late September and early August, watch this forum for people having CIS problems. Posts after posts asking about cold starts. Keep us posted.

Tony

Dave Kost 07-31-2013 02:24 PM

NicFranc,

After you fix the vacuum leaks I would serious consider changing all the fuel lines. At 300,000 miles it would be prudent You didnt say how long you have owned it or if you knew the history but I would drop the engine now and replace all the hoses I could. I did that on my 73 CIS and it made a world of difference. It is a good way to get to learn your car. It could be a good winter project.

jeffs9146 07-31-2013 03:09 PM

I had a similar problem when I upgraded my motor. I did the Reverse Vacuume Cleaner test and found the airbox cracked at the seam! When I replaced the airbox I put all new gaskets, vacuume lines, injector seals and the rubber tubes for the intake runners! I retested with the soapy water and found that even the new injector seals still leaked a small amount so I lubed them with some lithium grease and the car fires up and runs great now!

Dodge Man 07-31-2013 03:18 PM

CIS is all about pressue & vacuum leaks
 
Quote:

Originally Posted by nicfranc (Post 7574380)
Time for me to climb the CIS learning curve.
Have read Jim's CIS Primer, CIS for Dummies (tirwin) and also have read Tony's (boyt911sc) threads. Thanks guys for posting so much content.

Question:
Is there a CIS Gauge Testing Set that anyone can recommend or prefers ?

My US 1980sc has been running great until this week.
My car has its Original unopened Engine with 300,000 miles

I left it out in the heat and did not drive it for a 8 days.
When I started it this weekend it ran very rough and coughed through the exhaust at low revs.
It barely idles without stalling and now when I remove the oil cap it stalls completely which it never did before.

The car runs well at high revs and at high speed but it is bogging down in first and second.
Unfortunately I can't be driving around town doing 80 all the time ;-)

My first task will be to eliminate potential vacuum leaks as you all recommend. I am prepared to do a partial engine drop to replace as many hoses as I can reach. I would like to put off pulling the Engine till the winter.

Rotor, cap, plugs are new and Valves are adjusted distributor has been timed 5 Deg. BTC
No broken head studs.
Air Box is good and there is no Pop-Off Valve
Cat has been deleted and there is no O2 sensor
Relay under passenger seat has been replaced.
Original Engine with 300,000 miles

I have not inspected WUR (need Gauges)
I have a new fuel filter from Pelican that I can install but was wondering if I should replace the screen on the bottom of the gas tank first.





Noticed this kinked breather hose.
But I do not think it is the cause of the rough running.
http://forums.pelicanparts.com/uploa...1375104639.jpg

2nd the check for leaks. CIS is all about pressure & temperature. For a Pressure Gage Set, an old biker once old me "good food ain't cheap & cheap food ain't good". If you are in it for the long term get a nice Pressure Gage Set. Good tools last a lifetime & then some generations. Pressure lines & seals wear out so 2nd on checking them too. Best of luck.

Bob Kontak 07-31-2013 03:56 PM

Quote:

Originally Posted by Dodge Man (Post 7579009)
an old biker once old me "good food ain't cheap & cheap food ain't good". If you are in it for the long term get a nice Pressure Gage Set. Good tools last a lifetime

Well put.

Quote:

Originally Posted by nicfranc (Post 7578733)
I do not have CO2 hooked up and it was running fine without it.

Yep - I screwed up. I do remember you posted that.

nicfranc 07-31-2013 03:58 PM

Difficult initial start…no problem starting after warmed up
 
When I start the car for the first each day I have to keep my foot on the accelerator or it will stall.
Once it is warmed up and I drive it there is no problem shutting it down and restarting.
I could shut it down for and an hour or more and it will start right back up.

It runs fine wide open but boggs down below 3000 rpm.
Bucks and coughs in 1st & 2nd if I don't keep the Revs up.

Runs great doing 80 mph….you would never know there was a problem.

I purchased the car in December from a friend who was the original owner.

The car is all original except for the deleted CAT and M&K exhaust that I installed.
300,000 on unopened engine with no broken head studs, no pop-up valve and no pressure fed chain tensioners.

Car was running great till this real hot spell up here in the North East.
When I spray Carburetor Cleaner around injectors the engine evens out and runs much better.

The more i drive it the better it runs.
Can the heat of the engine close up vacuum leaks ?

Last night I Met a local Pelican named John with a 1979 Targa 911sc at Cruise Night in Oyster Bay, NY.. He gave me some guidance and hopefully with the collective brain storming of this community I will sort out my CIS issues.

We saw two cool 911 track cars at Oyster Bay Cruise Night: a lime green 1973 & a Red 1974. Unfortunately I forgot to take some photos. If they are there next week I will definitely get some Pics.

My 1980sc Petrol Blue Metallic (300,000 Miles)
http://forums.pelicanparts.com/uploa...1375314329.jpg
John's 1979schttp://forums.pelicanparts.com/uploa...1375314579.jpg

Bob Kontak 07-31-2013 04:15 PM

You have sprayed carb cleaner and it smooths it out but repairs have not been addressed.

Have you put a wrench on the intake runners to see if they are loose?

nicfranc 07-31-2013 04:22 PM

Quote:

Originally Posted by Bob Kontak (Post 7579091)
You have sprayed carb cleaner and it smooths it out but repairs have not been addressed.

Have you put a wrench on the intake runners to see if they are loose?

I tightened up the sleeves that I can reach but I have not tried tightened down the runners to the heads. I have some swivel sockets and will try to tighten what i can reach.

If I can't fix the leaks by what I can reach I will do a partial drop and install the parts I ordered from Pelican which are on their way.

boyt911sc 07-31-2013 06:54 PM

Simple solution.......
 
Quote:

Originally Posted by nicfranc (Post 7579105)
I tightened up the sleeves that I can reach but I have not tried tightened down the runners to the heads. I have some swivel sockets and will try to tighten what i can reach.

If I can't fix the leaks by what I can reach I will do a partial drop and install the parts I ordered from Pelican which are on their way.


nicfranc,

At this point, you need to do 2 things:
1). Fuel pressure test.
2). Air/vacuum leak test.

Forget partial drop at the moment, you might not even need it. I would bet my money on item #2 as your prime suspect/culprit. And if you happened to find the air leaks by the injector o-rings/seals/sleeves, I have a simple solution for this problem. But you need to initiate the tests first. If the air leak is coming from the air box or some where else, that would be a different 'prescription'.

You can not fix the problem/s unless you are able to identify the culprit/s causing the symptom you are having now. The fact that you are depressing the gas pedal during start is a sure sign of trouble. Stop guessing and do a systematic diagnosis of the problem. You need to use the right tools and the proper procedure to get to the bottom of your problem/s.

Tony

nicfranc 07-31-2013 08:02 PM

Down 'n Dirty CIS
 
You can not fix the problem/s unless you are able to identify the culprit/s causing the symptom you are having now. The fact that you are depressing the gas pedal during start is a sure sign of trouble. Stop guessing and do a systematic diagnosis of the problem. You need to use the right tools and the proper procedure to get to the bottom of your problem/s.

Tony[/QUOTE]

Gauges are on their way from Pelican.

I am a Porsche Rookie but no stranger to simple internal combustion engines.
I grew up rebuilding VW's, a 66 Mustang and a 56 Chevy and so on…...

Longing for simpler days…...
I am curious if there is a minimal amount of vacuum hoses and peripheral bolt-ons that you need to run these CIS engines ?

Let's say for arguments sake that the car would only be used in 50* F or above.
and let's say emissions were not an issue (I know, I know)

Is there a stripped down CIS set up that works ?
What can be eliminated or capped off ?
Or is the short answer you have to ditch the CIS and go with carburetors ?

Thanks for all the help…..I will now put on my hard hat and get ready to duck.

boyt911sc 08-01-2013 08:00 AM

CIS engines........
 
Quote:

Originally Posted by nicfranc (Post 7579497)
You can not fix the problem/s unless you are able to identify the culprit/s causing the symptom you are having now. The fact that you are depressing the gas pedal during start is a sure sign of trouble. Stop guessing and do a systematic diagnosis of the problem. You need to use the right tools and the proper procedure to get to the bottom of your problem/s.

Tony

Gauges are on their way from Pelican.

I am a Porsche Rookie but no stranger to simple internal combustion engines.
I grew up rebuilding VW's, a 66 Mustang and a 56 Chevy and so on…...

Longing for simpler days…...
I am curious if there is a minimal amount of vacuum hoses and peripheral bolt-ons that you need to run these CIS engines ?

Let's say for arguments sake that the car would only be used in 50* F or above.
and let's say emissions were not an issue (I know, I know)

Is there a stripped down CIS set up that works ?
What can be eliminated or capped off ?
Or is the short answer you have to ditch the CIS and go with carburetors ?

Thanks for all the help…..I will now put on my hard hat and get ready to duck.[/QUOTE]


Nicfranc,

There is really nothing difficult about running a CIS engine any time of the year, regardless of weather. Like someone mentioned earlier, it is all about fuel pressures and vacuum and with decent compression and ignition sparks the engine would run. The biggest problem about CIS troubleshooting is the lack of basic understanding how the system works. You need to test and verify to solve the problem/s.

Switching to carburator system is not a solution your current CIS problem/s. Your engine has some unknown problem/s and these could be checked easily without guessing by simply doing the appropriate test/s. Any DIY'er like you or me could easily and conveniently do these tests at home using conventional or home-made tools.

http://forums.pelicanparts.com/uploa...1375372338.jpg

I have yet to find a 911 CIS engine that could not be diagnosed correctly by guys like us.......BTW, I would be interested in buying your CIS unit in case you decide to go to a different system. Keep us posted.

Tony

jeffs9146 08-01-2013 08:24 AM

When I installed my 3.0L sc motor into my 914-6 I didn't have to worry about smog so I removed the decel valve and a bunch of other stuff!

Here is a photo of the motor before I put it in!
http://forums.pelicanparts.com/uploa...1375374227.jpg

Bob Kontak 08-01-2013 09:01 AM

Quote:

Originally Posted by jeffs9146 (Post 7580060)
Here is a photo of the motor before I put it in!
http://forums.pelicanparts.com/uploa...1375374227.jpg

The CIS system will never look as sleek as a high butterfly injection setup but it is still easy to look at in this configuration and at this angle.

Nice job.

nicfranc 08-01-2013 09:38 AM

Wur ID
 
Does this WUR look right for a 1980sc ?
I can't see the numbers put i thought maybe someone could ID it by inspection.
Plus I found an orphaned loose plug (lower right) that was tucked under the WUR.

http://forums.pelicanparts.com/uploa...1375378459.jpg

nicfranc 08-01-2013 09:48 AM

Quote:

Originally Posted by jeffs9146 (Post 7580060)
When I installed my 3.0L sc motor into my 914-6 I didn't have to worry about smog so I removed the decel valve and a bunch of other stuff!

Here is a photo of the motor before I put it in!
http://forums.pelicanparts.com/uploa...1375374227.jpg

So the Decel Valve can be deleted.
anything else ?

jeffs9146 08-01-2013 10:16 AM

If you look at the photo and your motor you can see all the stuff that is removed! That whole vacuume diaphram mount and assorted vacuume lines that go to it!

Quote:

The CIS system will never look as sleek as a high butterfly injection setup but it is still easy to look at in this configuration and at this angle.

Nice job.
Thanks!

http://forums.pelicanparts.com/uploa...1375381008.jpg

jeffs9146 08-01-2013 10:21 AM

Here it is mounted in the 914-6!
http://forums.pelicanparts.com/uploa...1375381261.jpg

nicfranc 08-01-2013 03:37 PM

Wrong WUR ?
 
I can't see the number on my 1980 WUR but it appears it might be the wrong one.

http://forums.pelicanparts.com/uploa...1375400093.jpg
http://forums.pelicanparts.com/uploa...1375400112.jpg


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