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Registered
Join Date: Apr 2005
Location: Foat Wuth
Posts: 408
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Smuggler's Box - GASKET
Anyone have a source for the trunk A/C - aka Smuggler's Box - gasket?
My new A/C system, and especially the new evaporator, needs a nice tight enclosure. Pelican just back orders on the gasket. I've been unable to find anywhere to buy new... So - Sources, please? Or, lacking that - successful work-arounds / use insteads? Thanks! Jim
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1980 911SC - 2nd Rebuild in Process - 2005 Porsche Cayenne Turbo - 2013 VW R ________________________ 2000 BMW X5 - 1996 BMW 530i - Toy 4 Runner (x2 or 3) - 1987 Toy Supra - 1988 Honda Si - 1984 El Camino Super Sport - MGA - MGB - Fiat 124 Spyder - Fiat 128 Wagon - 1962 Karmann Ghia - 1951 VW - 1953 Willys Jeepster w/Chevy 286 - 1995 Volvo 960 - 2006 VW GTI |
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Registered
Join Date: Apr 2005
Location: outta here
Posts: 53,171
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Jim,
Try a dealer. I've bought one recently with no problem. Surely I didn't get the last one. Part number 911.504.491.02 JR |
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Make Bruins Great Again
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Thinking outside the box (pardon the pun):if you can't find a factory gasket, maybe a rope gasket (like the kind used for a wood stove door) would make a good seal. It could be cut to any length.
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-------------------------------------- Joe See Porsche run. Run, Porsche, Run: `87 911 Carrera |
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Registered
Join Date: Jan 2002
Location: Long Beach CA, the sewer by the sea.
Posts: 37,708
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Also, there is a adhesive backed foam weatherstripping at home and hardware stores. Some of it is pretty good. Might be resistant to tight radii, though. Could get you by until you find the factory stuff.
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Formerly bb80sc
Join Date: Aug 2001
Location: Hollywood Beach, CA
Posts: 4,361
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If I did not toss my gasket with the removal of the lid...you can have it...let me look for it.
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Cheers -Brad 2015 Cayman GTS 2015 4Runner Limited |
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Registered
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Your evaporator housing provides all the sealing for your A/C system. It sucks in air from the passenger compartment through the intakes in the passenger footwell and driver footwell, pulls it through the evaporator and pushes it into the dash ductwork.
The smugglers box is open to the outside through the bottom of the car -- that's where the A/C hoses run. A perfect seal on the cover won't do anything to keep out outside air. The foam that seals the mating of the evaporator housing to the footwells deteriorates over time and can let in warm outside air. You can remove the passenter air intake and redo it. The round driver footwell foam can't be accessed unless you pull the evaporator housing -- which you can't do unless you disconnect the A/C hoses.
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John 2005 997 Carrera S -- Artic Silver/Sea Blue Former friends: 1989 930 factory Slantnose / 1998 C4S Coupe / 1973.5 911T / 1976 914 2.0 |
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So can anyone tell me what the dimensions of that round foam gasket is that seals to the footwells is or a picture of a good one on an evap box. I made up a gasket out of back pack foam (after making it thinner) and the box doesn't quite fit now. I guess I could remove and split the box again and view the actual gap between the box and the footwell tube. It seems kind of funky to just have the tube and box butt up against each other if the foam is thin.
Thanks, Gary |
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Registered
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Ah, found the answer @ "81 sc evaporator box ports" thread.
Pelican is best for the DIY Porsche. Gary |
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