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ShinySideDown's Avatar
 
Join Date: Sep 2010
Location: Left Coast
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Torsion tube failure!

Was out on a spirited drive in my '69 S the other day and started to notice the throttle getting sticky. I rebuilt the pedal cluster a few months back so I figured maybe something had come loose down there. Pulled over. Couldn't find the exact problem but tweaked the linkage a little so at least I could limp it home.

A few miles later I start to notice some noise from the rear end. Sounds like the tires are rubbing, but that's crazy right?

Pull over again and the rear end has dropped about 3". This is not good. Time to use up some of the AAA Platinum membership...

Get it home and jacked up:

Driver side


Passenger side:


Ugh. At least now I know why the throttle linkage geometry was out of wack.


I know this is becoming a more common issue on early cars. I usually try to do my own work, but this one is beyond me. Anyone in Northern California had your torsion bar tube replaced? I've seen the epic Chuck Moreland torsion tube thread. Anyone have any additional shop recommendations (or warnings)?

Thanks for any help (and anyone got a spare LWB torsion tube for sale?)

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1969 911S -- 2.7 RS Spec MFI -- 915.
Old 12-30-2013, 02:00 PM
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Ouch!

Is this just caused by simple metal fatigue, or are there other factors that contribute?

I hope you get her fixed up right.
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Old 12-30-2013, 02:13 PM
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non-whiner
 
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Time for a coilover upgrade!

Glad you or the car weren't damaged more.
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Old 12-30-2013, 02:16 PM
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jwasbury - seems like metal fatigue. No excessive rust from what I can see so far. Later cars had several rounds of reinforcement added in this area, so I guess it's no surprise what 45 years and sticky tires/engine upgrades can do...

mreid - from what I gather, coil overs might just have me posting pictures of torn shock mounts in a year or two...

Seriously though, I'd probably prefer to keep the car as original(ish) as possible.
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1969 911S -- 2.7 RS Spec MFI -- 915.
Old 12-30-2013, 02:27 PM
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Did a few of them in the 80's. The predominant years of failure that I saw was 69,70, and 71. I believe that a redesign was in effect in 72 in that there was a part number change.
Old 12-30-2013, 02:36 PM
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what size are the torsion bars? were they upgraded from stock size? Maybe that contributed to the metal fatigue.
Old 12-30-2013, 03:17 PM
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The torsion bars were upgraded by the PO years ago to 21mm/27mm along with swaybars and bushings. While it certainly might contribute, this seems to be a pretty common street upgrade and I doubt it would be a direct cause. Maybe some of the old hands around here can say otherwise?

I'm chalking it up to: "Old cars break."
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1969 911S -- 2.7 RS Spec MFI -- 915.
Old 12-30-2013, 04:01 PM
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I have a nice torsion bar tube if you need one.
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Old 12-30-2013, 04:30 PM
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OK... Not good but I would contact a pro who can fix this. It may not be as expensive as you might imagine.

Anyone... How hard is it to find a good second hand torsion tube?
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Old 12-30-2013, 04:33 PM
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Thanks Shaun.

I have to come up with a shop/plan and do some compatibility research first, but I may ping you about the tube in the next few weeks.
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1969 911S -- 2.7 RS Spec MFI -- 915.
Old 12-30-2013, 04:34 PM
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Chic...Doesn't look good......I've been told if you replace the tube, go with the Turbo version....Want to do that to my 73.5 someday.......
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Old 12-30-2013, 04:48 PM
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Sounds good, it will be here. It's a 74, rust free, was going to use it for my 73 but using an 87 instead (just need a tiny section for left springplate bushing cup).

Given how much your TBT has moved around, you may be doing longitudinals too. I certainly am.







[/QUOTE]
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Old 12-30-2013, 04:50 PM
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Call Jerry Woods Enterprises.....they can fix anything!
Old 12-30-2013, 07:26 PM
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Quote:
Originally Posted by winders View Post
Call Jerry Woods Enterprises.....they can fix anything!
+1 for JWE. They can certainly fix or recommend someone that can. Downside to JWE, not cheap. Upside, it will be done well.
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Old 12-30-2013, 07:45 PM
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Please don't jinx me Shaun! I'm hoping it's just the tube! My wallet is already weeping...

I'll be calling JWE, Elephant, Retro-Sport, and probably a few other locals next week to see who is willing to do the job and feel out the shops. Probably take a field trip next weekend to talk to some of them in person.

The "while you're in there" scenarios are running around in the back of my head now too. I guess I don't really need two kidneys anyway...
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1969 911S -- 2.7 RS Spec MFI -- 915.
Old 12-31-2013, 03:51 PM
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Quote:
Originally Posted by kugelfischer View Post
+1 for JWE. They can certainly fix or recommend someone that can. Downside to JWE, not cheap. Upside, it will be done well.
Only if their welders have been practicing... only half kidding.
They do have a celette, which I think is probably needed to make sure everything is straight when you are done, so yes they are a good call.
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Old 12-31-2013, 04:04 PM
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Years ago, I was at John Williamson's shop, "OTTO's" and we were talking about his '70E. He said that replacing his torsion tube was the single most difficult and expensive thing this he ever had to do.

Unless it is is done exactly right, the car will never be right. Those were his words, not mine.

IMHO, go find a pro that had done this more than once. Too much at stake for an almost right job.
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Old 01-01-2014, 06:24 AM
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A '69 911s...

That's quite a valuable 911 these days, and it deserves a proper repair - regardless of cost.
Old 01-01-2014, 06:32 AM
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The car is not original - it's currently set up as a pretty well done RS lightweight clone with 2.7 and 915, so it's not worth that much, but I'm still going to try to get it fixed right.
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1969 911S -- 2.7 RS Spec MFI -- 915.
Old 01-01-2014, 03:09 PM
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It's a common job and can be done correctly
Remember what Dad said: Measure twice ( or 3 or 4 times) cut and weld once

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Old 01-01-2014, 03:22 PM
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