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Join Date: Jul 2002
Location: Washington D.C
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Stripped seat rail bolt, who do I go to for help?

Hi All
I have one seat rail bolt in my C2 that has a stripped head and I cannot get the allen wrench into it. It is completely rounded off. Could you please advise who do I need to go to for help?. Maybe someone who can weld a hex bolt to the head of the stripped bolt?. Thanks. Andrew

Old 09-17-2002, 09:43 AM
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Don't worry you are not the first one to do this. A search of the archives will have several threads. Here are the two most common methods of removal. First get a torx bit that is just a bit larger than the rounded out hole. Tap it in hard with a hammer, this also helps to loosen up the bolt. Try to remove. If that doesn't work use a dremel tool to cut a slot in the head than use a flat tip screwdrive to remove!
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Old 09-17-2002, 09:52 AM
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RE: Stripped seat rail bolt, who do I go to for help?

Hi,
You can drill it out and then replace it. I think the bolts are 8.8 hardness so it will be tough but doable.

Alternately, you can try cutting a slot in the head with a Dremel or similar tool and try to get enough grip with a screwdriver to ease it out.
Good luck!
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Old 09-17-2002, 09:54 AM
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The Dremel solution is the one that worked for me - I tried cutting a slot but couldn't get the bolt loose with a screwdriver (which I should have assumed, since the previous owner couldn't even get it out with the proper tool). I just took the head right off and used a different set of holes to install the rails.
Old 09-17-2002, 10:27 AM
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As Kurt mentioned, a Torx bit will get them out 9 times out of 10. The size you need is "T-40". Good luck!
Old 09-17-2002, 11:35 AM
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I found a set of tools that might work in this situation.
They are sized for different hex heads.
They look like screw extractors...but are 6 sided and slightly tapered.
The idea is to select the correct one and drive it into the rounded out hole....then use a wrench to turn out the bad bolt.
I got mine from KBC tools...but they must be available from other places too.
Bob

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Old 09-17-2002, 09:52 PM
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