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-   -   Connecting spark plug wires to plugs (http://forums.pelicanparts.com/porsche-911-technical-forum/847729-connecting-spark-plug-wires-plugs.html)

MichaelUD 01-20-2015 04:33 PM

Connecting spark plug wires to plugs
 
Old plugs (original 1976 made in Germany) came out easy.
New plugs (made in India) went in easy.
However, I can't get the spark plug boots over the new plugs on all cylinders.
Is there a way to visually see the plugs?
Or do I just keep feeling my way along?
Thanks.

Flieger 01-20-2015 04:37 PM

On my BMW I had to unscrew the terminal cap and the wires clipped directly to the threaded terminal underneath. Not sure if the 911 is the same.

MichaelUD 01-20-2015 04:53 PM

I did a "dry run" first.
Pushed the old plug into the new boot to get a feel.
It pushes in nicely.
But I'm exerting a bit of force without success.
I don't like forcing the connection; something else will break.

azhodge 01-20-2015 05:46 PM

just keep fiddling, you will know when they are on.

MichaelUD 01-20-2015 07:17 PM

Yup.
I just kept fiddling with it and they finally seated.
Gads! What a process.
Thanks for the morale boost.

Uncle Enzo 01-20-2015 07:21 PM

I had the same issue. New plugs, new wires. Had to push like hell to get them to seat.

sc_rufctr 01-20-2015 07:37 PM

A touch of non conductive lube works wonders...

GH85Carrera 01-21-2015 04:56 AM

Quote:

Originally Posted by sc_rufctr (Post 8448645)
A touch of non conductive lube works wonders...

This. Dielectric grease is your solution. Just a tiny dab.

Jerome74911S 01-21-2015 05:32 AM

Mine kind of 'snap' when they fully seat on the plug.

TheSt|G 01-21-2015 05:41 AM

Quote:

Originally Posted by GH85Carrera (Post 8448890)
This. Dielectric grease is your solution. Just a tiny dab.

+2 on this.

Just make sure you keep it off the contacts as it is an insulator.

scarceller 01-21-2015 06:11 AM

After a few days check them again to be sure they have not popped back off. This can happen if the air inside the rubber end can't escape, if this happens then pressure builds in the boot and as the engine warms this trapped air expands and can cause the boot to pop off. I've had this happen with plug wires that are really air tight where the cable is sealed to the boot with silicone.


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