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-   -   Please share some of your mechanical tips and tricks (http://forums.pelicanparts.com/porsche-911-technical-forum/867682-please-share-some-your-mechanical-tips-tricks.html)

rusnak 08-07-2015 12:13 PM

Quote:

Originally Posted by mreid (Post 8741072)
I see you have it configured in tighten mode. I have several lengths and diameters of pipes that fit over ratchet handles and wrenches to get extra leverage. I made most of my special porsche tools out of strapping (rod end and chain positioners, flywheel immobilizer) and various pipe fittings from HD (seal drivers, bearing press tools).

No, that trick is done in "loosen mode", but it's hard to take a pic the other way 'round.

That is what I do, and I posted in the previous tips and tricks thread.

'89cab 08-07-2015 01:07 PM

"how in the world did you get the pin and clip back in after you removed them to replace the hydraulic rod with the neat mechanical ones we all bought? My hands and fingers can't get around the wiring down there on the drivers side to push the clip on.... thanks for reading."

Just use a short (I think 10mm) bolt. The threads and tension keep the sucker in place for at least ten years in my experience -- no problems yet. Used hemostat like pliers and dental floss to recover the bolt if it slips. I believe I got the idea from Pelican.

sugarwood 08-08-2015 03:14 AM

I used a pillow to kneel down. My config has a nut/bolt, so it was pretty simple to access.

Lapkritis 08-15-2015 07:52 AM

I was replacing the fuel line/filter on my Stihl 036 last night. The replacement came from a shop in Florida and upon comparison, the new line required a larger hole in the fuel tank ; a 1/8" more in diameter to be exact. The tank is hard plastic and had to be drilled from the outside. I dipped the drill bit tip in grease to catch the chips as the cut proceeded. Also set an oil soaked rag inside the tank partially to catch any that snuck by the grease trap. Grease trick worked well enough that I couldn't find a single particle on the rag or in the tank.

mreid 08-15-2015 02:46 PM

My best tip? My creeper make a great cot for a nap when I'm under the coolness of my Porsche.

sugarwood 05-12-2016 03:36 PM

I'll add something so basic that I overlooked it for many years. 4 lb hammer. I wanted to tap out the brake pad pins, and finally got to use my heavy hammer. There was limited swing clearance, so the extra mass made it perfect compared to using a nail hammer. When you need a heavy hammer with limited swing arc to build momentum, the BFH has no substitute. I barely moved the hammer and it carried a lot of force.

dicklague 05-12-2016 07:15 PM

Quote:

Originally Posted by JV911SYDNEY (Post 8649183)
1) Pay someone who knows what they're doing
2) There is no 2)

That is not much fun!! I love doing my own work......and becoming an expert in the things I choose.

DRACO A5OG 05-13-2016 07:36 AM

Starter Removal and Install. 20 minutes.

Chock the front wheels, put in neutral, raise the rear on jack stands, from the bottom on a creeper reach in from the driver side over the gear box to access the mounting 10MM barrel nut ( 3.2 ). 33ft lbs

If you have Hi-Torque Starter, the same process to get to the Positive 12MM connector. 7.5 ft lbs.

Pazuzu 05-13-2016 07:43 AM

Quote:

Originally Posted by mreid (Post 8754607)
My best tip? My creeper make a great cot for a nap when I'm under the coolness of my Porsche.

I can't believe how many times I'm been laying on the garage floor after working on the engine for a few hours and end up falling dead asleep for a while right under the car...

My garage can sometimes be the most peaceful place in the house. Sometimes. Sometimes it's filled with oil and blood and swearing.

TheSt|G 05-13-2016 07:45 AM

Bit of rubber glove or shop rag jammed in a socket with a bolt or nut is a great way to secure the bolt/nut during install.

DRACO A5OG 05-13-2016 07:46 AM

^^^ +1, I take cat naps under her too :D

Pazuzu 05-13-2016 07:48 AM

Quote:

Originally Posted by DRACO A5OG (Post 9118869)
^^^ +1, I take cat naps under her too :D

There were quite a few nights when I was rebuilding the engine that involved a few hours of low end manual labor...scraping, cleaning, wiping and drinkin'. Those often ended with me slumped over in the chair...cause of the drinkin' and all...

douglas bray 05-13-2016 10:40 AM

Quote:

Originally Posted by TheSt|G (Post 9118868)
Bit of rubber glove or shop rag jammed in a socket with a bolt or nut is a great way to secure the bolt/nut during install.

Blue paper towels.

The biggest tip I can offer is to check out your local pawn shop. I've scored so many Snap On bits that I've lost count. Dozens of extensions, ratchets, socket sets, and specialty tools that my box is overflowing with Snap On goodness. I have drawers and drawers filled with everything from SO compression testers, strut compressors, speed wrenches, boroscope, etc.... All at 60-75% off truck price. Just picked up a $99 pyrometer for $20. A half dozen of my socket sets were $60 each, not the $300 the truck wants.....some still in the original shrink wrap packaging and magnetic holders. Does a shade tree do it yourselfer need Snap On? No? Want to bet? :p

http://forums.pelicanparts.com/uploa...1463068559.jpg

gduke2010 05-13-2016 11:32 AM

Put a 1/4" hose on the end of a spark plug to start the threads then torc the plug with a socket

zippy_gg 05-13-2016 12:51 PM

Quote:

Originally Posted by Pazuzu (Post 9118875)
There were quite a few nights when I was rebuilding the engine that involved a few hours of low end manual labor...scraping, cleaning, wiping and drinkin'. Those often ended with me slumped over in the chair...cause of the drinkin' and all...

I usually ask my wife to come check on me when I will be working under the car.
Reason #1: make sure nothing went wrong and I am pinned under the car.
Reason #2: wake me up if I fell asleep on that comfy moving blanket I spread under the car...:D

zippy_gg 05-13-2016 12:53 PM

Quote:

Originally Posted by TheSt|G (Post 9118868)
Bit of rubber glove or shop rag jammed in a socket with a bolt or nut is a great way to secure the bolt/nut during install.

I also use (sparingly) grease for that.;)

Lapkritis 05-13-2016 06:09 PM

My garage is detached and WiFi for the house doesn't quite reach. The kitchen is the midway point between garage and router. I had a spare router that I re-flashed with DD-WRT firmware and set as a repeater in the kitchen. Now there's nearly full strength WiFi in the garage. Considering the spare router had no appreciable resale value, this was a useful and virtually free trick.

J-Mac 05-13-2016 06:16 PM

Quote:

Originally Posted by Lapkritis (Post 9119937)
My garage is detached and WiFi for the house doesn't quite reach. The kitchen is the midway point between garage and router. I had a spare router that I re-flashed with DD-WRT firmware and set as a repeater in the kitchen. Now there's nearly full strength WiFi in the garage. Considering the spare router had no appreciable resale value, this was a useful and virtually free trick.

Yarp me too, but now I got a oily iPad...any tips for that?

Drbraunsr 05-13-2016 06:49 PM

Stomski racing - specialized engine assembly tools.
That is one clever hombre....

rusnak 05-13-2016 07:22 PM

Quote:

Originally Posted by sugarwood (Post 9117925)
I'll add something so basic that I overlooked it for many years. 4 lb hammer. I wanted to tap out the brake pad pins, and finally got to use my heavy hammer. There was limited swing clearance, so the extra mass made it perfect compared to using a nail hammer. When you need a heavy hammer with limited swing arc to build momentum, the BFH has no substitute. I barely moved the hammer and it carried a lot of force.

Careful there. My general rule of thumb when doing brakes is that if you need to force it, you're doing it wrong. These are precision parts. My go-to tool on brake pad change would be the caliper spreader, and the very thin steel punch that fits right into the pin hole. It takes only a light tap to get the pins free.

sugarwood 05-13-2016 09:48 PM

Yes, I only did a light tap on the pin. Instantly came out.

Jrboulder 05-13-2016 10:19 PM

Knipex pliers. I don't know how I made it this far without them.

sugarwood 05-14-2016 07:46 AM

What are some situations you've needed the Knipex?
Which kind are most applicable to 911 work?
7" or 10" ? Cobra or regular?

Jrboulder 05-14-2016 04:21 PM

Quote:

Originally Posted by sugarwood (Post 9120422)
What are some situations you've needed the Knipex?
Which kind are most applicable to 911 work?
7" or 10" ? Cobra or regular?

I have 4 knipex pliers
The needlenose and the side cutters aren't anything revolutionary, just well made and precise tools.

The 180mm and 250mm alligator pliers are very helpful on cars, around the house etc.
I don't have a 911 so I can't speak to anything more particular than the shared systems with my 912E. For instance on a brake pad change once you have it jacked up and the wheel off you can use the pliers to pull the safety clips off, the pins out, the pads out, compress the Pistons and then put it back together with just the pliers.

The jaws have different sections for fine work, nuts and shafts. They only need pressure on one of the 2 handles to close as long as you're turning it in the right direction. A lot of people don't seem to understand how the pliers are meant to works and don't like them but once I figured it out I sent my old pliers to my brother.

RDM 05-17-2016 02:26 AM

Quote:

Originally Posted by sugarwood (Post 9120422)
What are some situations you've needed the Knipex?
Which kind are most applicable to 911 work?
7" or 10" ? Cobra or regular?

Depends what you're trying to do, of course. The regular Knipex provides a lot of force on two parallel toothless jaws. One way I use them is as a crescent wrench replacement. Another is straightening things that should be flat. Great tool, great quality.

Dr DIY 05-17-2016 03:13 AM

All kinds of tips and tricks on my Youtube channel https://www.youtube.com/channel/UCNCaiQ2YYVJOUVHL59EmVBQ

This channel created as a way to give back to the community. This is a good chance to say many thanks to all who have given me advice when needed. Giving back is important. We all have something to contribute.

OK-944 05-17-2016 04:32 AM

A local bridge - narrow with cement/steel barrier walls which reflect sounds...is great to drive through with windows open to listen to whatever my 85.5 944 needs to tell me.

stf996 05-17-2016 05:24 AM

Quote:

Originally Posted by Dr DIY (Post 9123932)
All kinds of tips and tricks on my Youtube channel https://www.youtube.com/channel/UCNCaiQ2YYVJOUVHL59EmVBQ



This channel created as a way to give back to the community. This is a good chance to say many thanks to all who have given me advice when needed. Giving back is important. We all have something to contribute.



Thank you Dr DYI!

I've been subscribed to your YouTube channel for a while and it is fabulous.

Cheers,
Sal

sugarwood 08-03-2016 06:13 PM

This weekend I was changing fluids on another car.
I was rethreading the drain plug right over the full drain bucket.
I moved the bucket.

For another situation, I held a rag under the bolt I was threading, in case I dropped it.

Slowly, I am showing hints of experience.

DRACO A5OG 08-03-2016 06:46 PM

Relax on Cam Timing, it does not have to be matching on both sides :D

Just within Spec like Stomski's 1.10 & 1.26

sugarwood 10-05-2018 11:50 AM

https://image.prntscr.com/image/N6YP...uFg6Vi-rJA.png

Replaced the crank sensor on my DD today.

Read a few posts where it was described as very difficult to screw back into place.
Saw a video where the guy was jamming his had down into the cavity to remove it

Minor example of experience working in my favor.

See the thread hole in the bottom of the cavity?
That’s where the sensor I am holding screws into.

For removal, I used a long extension bar snaked thru the 2 throttle cables,
instead of working down in the cavity.

See the sensor? One end is bolted down, the other has a wire harness clip.
Instinct is to first unclip a part, and then unbolt it it.
But there was no play in the wire, and it’s down in a cavity.
It would have been a PITA to unclip the harness while the sensor was still installed.
So, I removed the sensor first, fished it out,
and then unclipped the wire (with much more play, as seen in pic)

I read some post where a guy said it took him an hour to rethread the sensor.
He prob. was trying to stick his hand down in the cavity.
I used the extension bar to rethread the bolt
(and used a scrap of paper to friction hold the bolt into the socket)
Took 10 seconds to rethread the sensor.


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