Busted stud on fuel tank?

[Larrybrook]

Hey gang, recently I was having trouble with my fuel sending unit, all is goo now; but I think one of the studs holding the sending unit in place is busted off. Take a look and tell me what you think. I dont think I have any fuel/vapour leaks nice I used gasket sealer when I put it back together and even using 4 out of 5 studs it seams to be pretty snug.

What would YOU do to fix this?



ALSO, as you can see I do not have the metal cover that protects the hardware. Do you know where I can get my hands on one?

Something like this I presume:

[dad911]

Originally Posted by john walker's workshop

just try it with 4 nuts and some fuel resistant sealer on the gasket. the stud is welded and there are no threads in the tank for it. i wouldn't screw with it, personally.

From this thread: Fuel sender bolt snapped!

[sugarwood]

Normally, it's just a dry rubber gasket.
Part number is 477919133 for $5.

There is so much friction from the other 4 bolts, that even with all 5 nuts off, it can be hard to lift and remove the sender.
My guess is you'll be fine with 4 bolts and the RTV.

Do you know how to use the part PET catalog? The gold cover is 90120127530
$12 here Search SiteSearch 90120127530 - ECS Tuning

[cashman]

Originally Posted by dad911

From this thread: Fuel sender bolt snapped!

Yes that thread was me being a dumb *ss. I only use the 4 other bolts and have had no issues.

[Larrybrook]

This same thing happened to Cashman and Porboynz suggested using a barrel nut. This might work for me, can anyone tell me what exactly to buy? I know the nut is 8mm. I don't know much else about the broken stud or the name/size of barrel nut required:

[jlex]

Reminds me of the oil drain plate studs on a VW beetle.
When they break, they usually buy a step-up stud that is threaded into the wallowed out hole.
Check this link from the Samba website: TheSamba.com :: View topic - Oil Strainer Step Stud Question

[wrxnofx]

Originally Posted by Larrybrook

ALSO, as you can see I do not have the metal cover that protects the hardware. Do you know where I can get my hands on one?

Something like this I presume:

The P/N is 90120127530, and it appears it's no longer made. However, it appears as though Sierra Madre has them, as does this place. Worth a shot unless someone has a used one.

[sugarwood]

I already posted a $12 link for the gold cover

[Larrybrook]

Well I've determined that it is an M5 thread from the gas tank. Now if I can just figure out where to get the barrel nut, I'd be all set.

I might try my hand in making my own protective cover. If that doesn't work then I'll purchase one.

Thanks guys.