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Join Date: Jun 2006
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968 exhaust manifold gaskets

i bought my 968 with rsbarn headers and full exhaust and im pretty sure it is leaking exhaust out from where the header meets the head. now looking at the exploded views it looks like the 968 takes the crush rings and not the usual gasket that just slips over the exhaust studs. so my question is are these rings are what should be used on the rsbarn header or should something else be used. looking at my header now it looks like there isnt any gasket. if you do have to use these crush rings how do you install them? how do you get them to stay in place while while installing the header?

Old 01-16-2010, 01:26 PM
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Garage
Best is to call RS Barn, they should know what best to use with there parts.

RS BARN: Performance Parts & Engineering
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Rick
93 968 (My summer car),
05 Cayenne S (My winter car),
79 924 (Wife's summer car), 02 C230k (Wife's winter car),
Old 01-16-2010, 02:38 PM
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yes - use the OEM crush rings - they are not particularly cheap either - sometime you can reuse them - sometimes not - unfortunately it is a pain in the butt to find out
Old 01-17-2010, 08:48 AM
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ya i went ahead and used the crush rings, i used a dab of exhaust acousti-seal to hold them in place then bolted the header back in place. although now the header doesnt sit flush with the head... as the crush ring is in the way. i figured the ring would flatten out but it didnt and i wanted to make sure i didnt strip the stud. so should there be a gap?
Old 01-17-2010, 01:14 PM
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Here two Exhaust ports. Note the one on right had leak as shown by stains.

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1987 924S with 968 Drive front to back, Bilstein Insert on mod/stock Struts, 450# Hypercoils, 28mm Torsion Bars, Weltmeister Adjustable Sway Bars, Lindsey 968 Light flywheel, Spec Stage II Clutch, ToYO RA1's, Auto Power Cage & 6 pt Harness, KLA Strut Brace, Greasy hands, heavy foot, and lots of smiles
Old 01-17-2010, 05:45 PM
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i will be in there in the next couple of days removing mine as a part of the supercharger project, and will see if there is a gap
Old 01-19-2010, 07:35 AM
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I'd call the previous owner and ask if it ever fit correctly from the start.

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95 968 Cab, Speed Yellow, Kinesis Supercups, Promax chip, Big Reds, SS brake lines, 5/35 brake bias valve, H&R sport springs, mo30 sway bars, LSD, Brey Krause control arm brace, Dynatech billet strut brace, Cargraphic 100 cell cat and ss exhaust, Club Sport steering wheel, short shift, sport seats
Old 01-20-2010, 05:18 AM
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