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Registered
Join Date: Aug 2004
Posts: 138
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Removing front fenders, not coming off
I*m trying to remove a front 944 fender. Im sure I have all the bolts out but the fender wont budge. Im assuming its the undercoating making it stick, it there a trick or method here??? Thanks
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Registered
Join Date: May 2005
Location: Long Island NY
Posts: 93
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I believe there is a type of glue used between the fender and body for strength. I don't know what you need to do to break the bond of the glue though.
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1993 968- Midnight Blue, Grey interior, tiptronic, 31,000 miles, concours winner, won two more throphies now have 31,489 miles |
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Non Compos Mentis
Join Date: May 2001
Location: Off the grid- Almost
Posts: 10,597
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Heat gun.
Start at one end, and start heating the goo that is holding the fender on. Start heating several inches beyond what is loose, and you can slowly work the fender off. Don't forget the three bolts in the wheel well along the front edge of the door. Those three bolt heads will be covered in more goo. |
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My 944 scares adults
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pop your hood? just kidding, when i removed mine i just undid all of the bolts and pulled from the front of the fender up as there is less glue up front than in the rear of the fender (just be careful not to bend the thing if it's really stuck down hard...)
good luck! Ethan
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1987 Porsche 944 (black) with a 1997 LT1 5.7L V8, BBK 58mm TB, fully ported intake, LT4 Hotcam, Comp Cams 1.6 Rockers, LS1 MAF, Custom Dual 3 inch exhaust through 2 Flowmaster 50 series mufflers 1986 Porsche 944 Turbo, 1989 944 Turbo S engine with K26-8, MBC, knockoff Turbo Twist wheels, test pipe, Ansa cat-back, Chipped (Auto-Authority?) |
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Registered
Join Date: Jun 2008
Posts: 168
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Didn't the early cars have them spot welded? I just took the fenders off my 86 and they came off without any real force.
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Porscaholic and loving it
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I was curious about how this was done as well
Have been told it was welded on but another handfull have said it was glued on... I'm kinda torn down the middle here, ugh
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1984 Maroon PORSCHE 944 (Sold: Nov. 19th, 2011 ![]() 1974 Sky Blue DATSUN 260Z PORSCHE
My anti-drug <3 |
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when i parted one of my '83's i took the fenders off. they were 'glued' on from the factory.
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Mike - CFI, A&P Mechanic w/ I.A., Aztec driver at Island Tyme '88 951S - zermatt silber/black - staying stock. purchased in 11-2006 '84 944 - gemini grau/tan+brown - lightly modified. purchased in 11-2001 2021 Tesla Y - to get me to work |
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That Guy
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First time removal you will have to fight the undercoat / glue the factory used. Make sure you have all of the bolts out first. Check this picture for reference.
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Jon 1988 Granite Green 911 3.4L 2005 Arctic Silver 996 GT3 Past worth mentioning - 1987 924S, 1987 944, 1988 944T with 5.7L LS1 |
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Join Date: Aug 2004
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Ok I think we've answered they are glued. So how did you guys break the glue?? I've razor bladed underneth, banged with a rubber mallot still stuck like a rock.
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That Guy
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I usually pull the fender out from the bottom. Always works for me.
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Jon 1988 Granite Green 911 3.4L 2005 Arctic Silver 996 GT3 Past worth mentioning - 1987 924S, 1987 944, 1988 944T with 5.7L LS1 |
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Non Compos Mentis
Join Date: May 2001
Location: Off the grid- Almost
Posts: 10,597
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1988 944
Join Date: Oct 2008
Location: Minneapolis, Minnesota
Posts: 40
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Not the beat a dead horse here but did you get the one bolt that is in the back of the fender well behind the tire?
When I pulled the front pass. side fender off my 84 944 I remember breaking the windshield as I forgot to loosen that one bolt that is literally buried in the undercoating "glue". Just want to check. Joe Mama
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1988 Porsche 944 N/A Guards Red 2003 Honda Element (The dog box) |
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Join Date: Feb 2001
Location: Buzzards Bay, Ma, USA
Posts: 620
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Scrape off the hard, brittle stuff. Use a heat gun and work a couple of wide carpenters chisels up into the seam. It is not glue, it is caulking/sealant.
Good luck, Jon
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87 924S 82 924-Gone. 80 924 parts car-Gone. |
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