Strut re-assembly

[djnolan]

There is a popping noise in the front end going over small bumps or when turning the steering wheel. I suspect it is being caused by the strut top as the the spring twists in the seat as the suspension moves up/down or turns.

I think I must have assembled the strut incorrectly when I installed the Koni's causing the upper spring seat not to twist freely with the lower as the strut twists.

This is a late 85 car with the insert style strut. Any suggestions on what to check or what I might have done incorrectly?

Thanks-

[Rasta Monsta]

There is a spacer that shoud go between the spring hat and the bearing in the upper mount. This was a factory retrofit to compensate for sagging upper strut mounts.

[pjs77]

I just did this same thing in Dec, my fronts were shot and making similar noises. I dropped the Koni's in and re-assembled and everything was fine, better than fine actually.

So I am a bit confused as to how this could happen unless you incorrectly put it all back in (as you stated). I put in new bump stops, etc (numbers 4 & 5 in the clarks pic)? I don't think they would affect it, but you never know. I replaced mine, not sure why at this point but I did.

What about the eccentric bolt? maybe something to do with the camber? Just guessing. Or maybe the spring itself is not seated correctly both top and bottom. I had to be extra careful not to mess that part up but I'm a bit of a noob on this stuff and I still managed to not screw up (amazing, really)

Check this out, you may need to break it down and try again


http://www.clarks-garage.com/pdf-manual/susp-02.pdf

[dpoul34]

I've just recently printed this out as my new struts are sitting in the garage. I've opted for a interior overhaul first, since the car isn't going anywhere for a while. I'd be curious to see how you make out on this. As my novice-ness would imply, I'm sure I could miss something too on reassembly.

[pjs77]

dpoul34,

You have an 87 which has a different set up on the front than an 85. The Koni's for the 85 and older just drop in, but that is not the case on your car. I don't know if you have Koni's or not but I just wanted to warn you of that.

[dpoul34]

The Koni's are sitting in a box brand new from Ian in the garage. Still on the interior kick at the moment.

Thanks for the advice. Let you guys know how I make out.