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1985 Porsche 928s
 
Join Date: Dec 2012
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Carbon in the intake

Upon disassembling my 1985 32v engine (with 65k miles) I notice that there's quite a lot of crusty carbon / soot on the inside of the intake tubes around where the fuel injector is inserted. This extends a few inches up into the intake tubes. Is this normal? Does it maybe indicate a valve wear / timing issue? I plan to do a leak-down test but was curious to know if this was expected.

Old 01-17-2013, 11:53 AM
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I replaced my plugs last weekend and looking down in at the pistons i saw a decent amount of carbon deposit, plugs looked normal. I also have 65k miles. If you had pre mature valve wear you'd see it out back. I think that is normal but should be cleaned.
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Last edited by The Fixer; 01-17-2013 at 12:38 PM..
Old 01-17-2013, 12:31 PM
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1985 Porsche 928s
 
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OK, thanks Fixer. I'll see what it looks like once I dig a little deeper. I had planned to do a lot more with the engine removed but I might scale it back a bit so I can have it on the road for summer.
Old 01-17-2013, 02:28 PM
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Why are you taking it apart?
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Old 01-17-2013, 02:43 PM
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1985 Porsche 928s
 
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Quote:
Originally Posted by The Fixer View Post
Why are you taking it apart?
The main reason for taking the engine out & apart is to fix a blown head gasket. While I'm in there I'll do some other things so I don't have to take it out again for a while (famous last words).

The car is in great shape (2 owners) but the history is a bit patchy. The Porsche garage who inspected it said it was in great shape and ran well. The TB and WP are a given and I'll replace both head gaskets and oil pan seal at the same time, plus have a good old look around while I'm about it.
Old 01-17-2013, 02:52 PM
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Didn't know, guess you should have the heads and valves looked over by a machine shop anyway.

Do you know why the head gasket went? I would wonder if it had anything to do with the head studs. There is probably some good threads to read on the head studs/bolts
I'd make sure that is right.
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Old 01-17-2013, 03:19 PM
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1985 Porsche 928s
 
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The PDI mechanic diagnosed head gasket due to a small pool of oil under the car after it was run for 20 minutes. What I did find, though, was quite a pool of oil in the "valley" - between the banks, possibly due (I think) to the breather from the RHS crank cover to the oil filler having completely disintegrated.

I have read some interesting threads on head bolts - a little apprehensive now.
Old 01-17-2013, 04:45 PM
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I think I would always want new guides and seals if the heads come off.

AFAIK oil is almost never the issue with 928 head gaskets, always the coolant.
Old 01-18-2013, 12:06 AM
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Quote:
Originally Posted by Danglerb View Post
AFAIK oil is almost never the issue with 928 head gaskets, always the coolant.
Yeah, that was my feeling too. Anyways, after having not run for a while, it will be good to get in there and check around. At least then I can feel confident that it's all good.
Old 01-18-2013, 07:52 AM
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Most likely a bad rear cam seal...

Carbon on the last few inches of the intake runners is normal.

It's fuel (reversion) mixed with oil vapor (PCV) which is then baked on.

Clean/grind it out. Gasket match while you are at it. Will give a few more HP.


(Leave a slightly rough surface.)



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Old 01-18-2013, 08:50 AM
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