Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 928 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
Air Conditioning problem

I am having an electrical problem with my air conditioner. My compressor will not engage. I can put power direct to the 9 pin and the clutch engages. When I measure the power that goes to the high pressure switch it reads 10.4v Is that enough to engage the clutch? If not what is my next move.

Thanks.

Mike P

__________________
1988 Porsche 928 S4 (rescue)
Old 09-01-2013, 02:49 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Petie3rd
 
Mrmerlin's Avatar
 
Join Date: Jul 2000
Location: Philly PA
Posts: 4,528
Send a message via Yahoo to Mrmerlin
are there air bubbles in the sight glass? with the compressor jumpered?
Has the HVAC board relay been replaced?
google 928 HVAC relay replacement
__________________
^^^ Stan ^^^ 2019 BMW K1250 GS 2016 HD RK
1988 S4 Auto , Elfenbein Perlglanz, Pearl Gray
1982 5sp Met black and tan sport seats
Old 09-01-2013, 03:07 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
I have evacuated the system. And I put a vacuum on and it held pressure. I then tried to put some freon in. I noticed the clutch would not engage. That is when I started the voltage test.

Where is the HVAC board relay?

Thanks. Mike P
__________________
1988 Porsche 928 S4 (rescue)
Old 09-01-2013, 03:28 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Petie3rd
 
Mrmerlin's Avatar
 
Join Date: Jul 2000
Location: Philly PA
Posts: 4,528
Send a message via Yahoo to Mrmerlin
google 928 HVAC relay replacement.

NOTE with the system empty of freon it may take a short while for the freon gas to increase the pressure in the lines to turn on the low pressure switch,
once this turns on,
then the compressor will engage,
that is if everything else is in working order.
__________________
^^^ Stan ^^^ 2019 BMW K1250 GS 2016 HD RK
1988 S4 Auto , Elfenbein Perlglanz, Pearl Gray
1982 5sp Met black and tan sport seats
Old 09-01-2013, 03:38 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
is it a problem if I am only getting 10.4v at the high pressure switch?

Thanks for all your help.

Mike P
__________________
1988 Porsche 928 S4 (rescue)
Old 09-01-2013, 03:53 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
I found the relay. I will start the replacement.

Thanks Mrmerlin
__________________
1988 Porsche 928 S4 (rescue)
Old 09-01-2013, 04:16 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Kool
 
AirtekHVAC's Avatar
 
Join Date: Mar 2012
Location: China Grove, NC
Posts: 1,808
Garage
Mike,

Let me know if you need a hand....
__________________
Ron
1978 5sp (#30) project-Wreckscue, 1979 5sp Euro Project
1982 5sp resto project, 1985 Auto S3
1984 Parts car (the fire car) 1987 s4 (parts, or maybe project)
(Yes, I now have 4 project Sharks)
Old 09-01-2013, 07:17 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Petie3rd
 
Mrmerlin's Avatar
 
Join Date: Jul 2000
Location: Philly PA
Posts: 4,528
Send a message via Yahoo to Mrmerlin
the only thing i could advise on the wire install into the board is,
Do not drill the holes bigger as this will usually rip the bonded circuitry off the board your first hole will confirm this. BTDT
__________________
^^^ Stan ^^^ 2019 BMW K1250 GS 2016 HD RK
1988 S4 Auto , Elfenbein Perlglanz, Pearl Gray
1982 5sp Met black and tan sport seats
Old 09-01-2013, 07:37 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
I had an extra contoller and now I am getting 12v to the high pressure switch. I pulled a vacuum again and tried to put some freon in. It would not go in. I converted the system over to 134. Replaced all the O rings and the ports. I am thinking that maybe my gages are not reaching the shrader valve to open it up to put freon in. Could that be the problem?

Also, Has anyone extended the low pressure access port so it can be reached easier.

Thanks Ron for the offer. Long time no see. I will be calling you. How is .#30 doing?

Thanks. Mike P
__________________
1988 Porsche 928 S4 (rescue)
Old 09-02-2013, 12:59 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
Petie3rd
 
Mrmerlin's Avatar
 
Join Date: Jul 2000
Location: Philly PA
Posts: 4,528
Send a message via Yahoo to Mrmerlin
OK lets get things straight here are you installing freon or 134?
Freon has different connectors for the lines,
134 takes a bigger connection fitting and your Freon connectors wont connect to the 134.
Its possible that your lines are not opening the schrader valves do you hear any gas hiss when you connect the lines? What type of connection do you have on the 134 can.
Will you post pictures of the hoses and can fitting your using
__________________
^^^ Stan ^^^ 2019 BMW K1250 GS 2016 HD RK
1988 S4 Auto , Elfenbein Perlglanz, Pearl Gray
1982 5sp Met black and tan sport seats
Old 09-02-2013, 01:05 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #10 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
Mrmelin,

I am sorry I assumed freon is a generic term. I am installing 134. I have changed out all the connections to handle 134. The larger connections. The low pressure valve is very difficult to access. Is it possible the extend the connection above the coolant line.

Thanks. Mike P
__________________
1988 Porsche 928 S4 (rescue)
Old 09-02-2013, 01:29 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #11 (permalink)
Petie3rd
 
Mrmerlin's Avatar
 
Join Date: Jul 2000
Location: Philly PA
Posts: 4,528
Send a message via Yahoo to Mrmerlin
Dichlorodifluoromethane
Dichlorodifluoromethane, is a colorless gas, and usually sold under the brand name Freon-12, is a chlorofluorocarbon halomethane, used as a refrigerant and aerosol spray propellant. Wikipedia
Formula: CCl2F2
Boiling point: -21.64°F (-29.8°C)
IUPAC ID: Dichlorodifluoromethane
Density: 1.49 g/cm³
Molar mass: 120.91 g/mol
Soluble in: Water
__________________
^^^ Stan ^^^ 2019 BMW K1250 GS 2016 HD RK
1988 S4 Auto , Elfenbein Perlglanz, Pearl Gray
1982 5sp Met black and tan sport seats
Old 09-02-2013, 01:47 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #12 (permalink)
 
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
Well, I think I found one of my problems. I was wondering if my gauges were pushing the schrader valve down, so I screwed the schrader valve out a little and hooked up my gauges. I was able to evacuate it and also put some 134 in it. The clutch looked like it engaged. My problem now is that the schrader valve is not tight and it will leak.

Any Ideas? Are there longer schrader valves? or different 134 connections.

Thanks. Mike P
__________________
1988 Porsche 928 S4 (rescue)
Old 09-02-2013, 03:38 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #13 (permalink)
Petie3rd
 
Mrmerlin's Avatar
 
Join Date: Jul 2000
Location: Philly PA
Posts: 4,528
Send a message via Yahoo to Mrmerlin
screw the schrader back in and then put a cap on it
__________________
^^^ Stan ^^^ 2019 BMW K1250 GS 2016 HD RK
1988 S4 Auto , Elfenbein Perlglanz, Pearl Gray
1982 5sp Met black and tan sport seats
Old 09-02-2013, 04:21 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #14 (permalink)
Kool
 
AirtekHVAC's Avatar
 
Join Date: Mar 2012
Location: China Grove, NC
Posts: 1,808
Garage
Sorry mike, been traveling today. Do you have a schraeder tool? Once you evacuate and recharge, you can tighten the schraeder back up, and do as Merlin said and cap it...won't hurt a thing, and will just hiss whenever you remove the cap again ( just remove slowly) if it is leaking a little. How old are your gauges? Sometimes the depressor in the end of the hose pushes too far into the hose fitting and won't compress the schraeder. There are a few different sized schraeders and depressors...I have a kit...we need to hook up for lunch one day and I'll let you pick through it.

I am sure there is a way to extend the fitting...might not be easy, and might have to evacuate it all again.....

#30 been sitting on her lift bars doing nothing. Rebuilding rear shift linkage this week, putting it in Saturday afternoon, (I hope), then have to figure out how I am going to do the clutch line and blue hose. Have not started her in 3weeks.....I bet she will run rough when I fire her off....
__________________
Ron
1978 5sp (#30) project-Wreckscue, 1979 5sp Euro Project
1982 5sp resto project, 1985 Auto S3
1984 Parts car (the fire car) 1987 s4 (parts, or maybe project)
(Yes, I now have 4 project Sharks)
Old 09-02-2013, 04:36 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #15 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
Thanks a lot Mrmerlin and Ron!!!!

I will do that in the next day. By the way I have some cheap gauges. That also might be my problem with the valves.

Ron, sounds good. Lets get together for lunch. Give me a call.

Thanks.
__________________
1988 Porsche 928 S4 (rescue)
Old 09-02-2013, 05:03 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #16 (permalink)
Registered
 
19psi's Avatar
 
Join Date: Nov 2011
Location: Hebron Indiana
Posts: 464
Garage
I run into that problem all the time with any type of quick connect fittings designed to keep refrigerant in the hose. For standard R12 fittings, I always use regular hoses. No real loss on the low side as long as the compressor is running when you remove it and you're not second guessing yourself when pulling a vacuum. If you have at least one standard hose, ditch those 134a adapters. Or try a different brand of 134a adapter. Some of the cheaper ones are known to cause problems.

FREON is nothing more than a generic name owned by DuPont. It does not specifically mean R12.
__________________
George in Indiana
928 Weissach #153
Cayenne S
Old 09-02-2013, 09:09 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #17 (permalink)
Registered User
 
Join Date: Jan 2012
Location: Weddington, North Carolina
Posts: 130
Garage
Thanks 19psi. You are exactly right. The Schrader valve was not being pushed in so I was pulling a vacuum on the hose. I though I was pulling a vacuum on the system but it was only on the gauge hose. I do not claim to be a professional but only a person who wants to learn and this forum is so helpful and patient.

Thanks. Mike P
__________________
1988 Porsche 928 S4 (rescue)
Old 09-03-2013, 02:47 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #18 (permalink)
928-Electrics Guy
 
Alan in AZ's Avatar
 
Join Date: Jun 2007
Location: Phoenix AZ
Posts: 715
Quote:
Originally Posted by Mpierick View Post
is it a problem if I am only getting 10.4v at the high pressure switch?

Thanks for all your help.

Mike P
10.4v should be sufficient (assuming the pressure switch is conducting).If its 10.4v into no load (insufficient pressure - meaning switch is open circuit) then it could be a problem.

Need to know the voltage when its actually driving the clutch coil...? without the load its impossible to say from the results how it will perform with a load...

Alan
__________________
1994 928 GTS Black/Black Manual
Old 09-03-2013, 06:14 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #19 (permalink)
Network Native
 
Danglerb's Avatar
 
Join Date: Jan 2007
Location: SoCal
Posts: 10,349
Quote:
Originally Posted by Alan in AZ View Post
10.4v should be sufficient (assuming the pressure switch is conducting).If its 10.4v into no load (insufficient pressure - meaning switch is open circuit) then it could be a problem.

Need to know the voltage when its actually driving the clutch coil...? without the load its impossible to say from the results how it will perform with a load...

Alan
Unless you have a set of LoadPro test leads.

Old 09-03-2013, 08:29 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #20 (permalink)
Reply


 


All times are GMT -8. The time now is 03:53 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.