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formed cardboard cover plate

Bob at APPBIZ here

I need some feedback from you guys

One of our fanatic customers that was doing a full restoration begged us to make these. After working so hard on the finish of his car he just couldn't bring himself to reuse the 40 year old ratty looking piece. We made several extras and I'm wondering if there is a demand. Should I wrestle Wayne into carrying it?

I've been told that many Porsche restorers have searched long and hard for this little cardboard glue in cover. We are not even sure what to call it. Its located under the front hood in the "smuggler box" area and used on early 911/912 cars.

These are precision die cut from water resistant black cardboard then formed with steam, moisture and pressure and looks exactly like the factory one that originally came with your car.

Really would welcome your comments

Bob



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Old 12-06-2007, 02:49 PM
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Additionally what should I call it?

Bob
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Old 12-06-2007, 02:56 PM
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I have a '73 and don't recall seeing something like that. My battery is located in the smuggler's box; perhaps that's why I don't see it.
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Old 12-06-2007, 02:59 PM
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Know that it came off a 72 tub, I understand they are generally painted over and that many of the body shops lose or destroy them, thinking that they are metal and reusable. Only to find they are cardboard and now destroyed.
Bob
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Last edited by appbiz; 12-06-2007 at 03:13 PM..
Old 12-06-2007, 03:03 PM
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Must be pre 72.
I don't recall one on any of the cars I have owned (72 and on).
Old 12-06-2007, 03:52 PM
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I'll have the customer send me a pic of the hole it covers
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Old 12-06-2007, 03:57 PM
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it is used on cars without air conditioning and covers the large "hole" under the main blower assembly where the A/C would have come out of the smugglers box to the dash center vent/ and drivers side vent.

Nice work by the way.

LM
Old 12-06-2007, 04:18 PM
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If that's what I think it is, I'd buy a few. Fills a hole in the trunk side wall, aft of the strut housing, and possibly one aft of the smuggler's box.

Keep me posted.

Thanks,
JR
Old 12-06-2007, 04:21 PM
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i thought this hole was covered with a rubber cap. I have 4 of them, but only 1 in good condition.
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Old 12-06-2007, 04:25 PM
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Yeah all the early cars do have that. Good work on that piece. Unfortunately you probably won't get much for your effort, probably a couple bucks a piece but your work is artful. Now have them made in China and remind everyone that they need to replace them!
Old 12-06-2007, 04:26 PM
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At first I thought you were talking about the cardboard piece that separates the blower, flapper boxes, etc. under the dash from the trunk. I think repros of that piece, especially in a more durable material, would be marketable.

My $0.02
Old 12-06-2007, 04:45 PM
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Shaun 84

are you referring to the small round vent pipes at either side of the trunk outboard of the ventilation mixing valves?
Old 12-06-2007, 04:45 PM
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what is the diameter of that piece?

if it does fit other areas, you might be in business....
Old 12-06-2007, 04:51 PM
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here?

i wonder if this is where it goes?
i thought this was a hole for a/c lines.
i would buy one to cover it over.
bob

Old 12-06-2007, 05:42 PM
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I need one !!!
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Old 12-06-2007, 06:21 PM
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I will take two, please pm me w/ $ info.
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Old 12-06-2007, 06:27 PM
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You da man, I'd like a couple. Now can you make that little section of drain hose that fits the bottom of the blower housing, those are NLA.
Old 12-06-2007, 06:48 PM
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Thanks guys
We would like to get $15 bucks a piece for these. and if Wayne is game we will sell them through our host.

Its about 50 cents worth of carboard, but I need to amortize the tooling costs and it is time consuming to form the recess. It is the same material the factory used and it looks absoulutly identical. Its just under four inches across.
Bob
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Old 12-07-2007, 06:44 AM
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robmog, thanks so much for the pic, yes I believe it is the cover for that hole on non air conditioned cars.
Bob
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Old 12-07-2007, 06:49 AM
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Bob,

I'm thinking it may also fit the holes aft of the strut towers. Something similar was used there. See the photo below. Id have to measure an original one and compare it to yours, to be sure. Could yours be provided without the little half moon shaped cutout on the edge?

Thanks,
JR


Old 12-07-2007, 06:56 AM
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