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CNC Valve Covers for COP

I wanted to play around some more with the car and making lower valve covers that will allow me to bolt on the Toyota COPs seemed like a good idea.
The reality was that it was not easy! But they are done.

The spacers you see will allow me to play with the coil height to get it where I want them. There are a few things that I would change if I ever did them again. But, I don't plan on it as they took forever with my small mill.

Maybe the uppers will be easier....




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-Todd
1987 911 Turbo, Marine Blue, GT35R, BB Headers, Tial, Andial IC
Old 12-10-2015, 07:01 PM
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They look nice!
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1982 930, K-27, BL adj. WUR, Rarlyl8 Headers and Hooligan muffler, PK CDI, 22 and 30mm torsion bars, poly bronze bushings 30mm raised spindles and custom valved Bilstein shocks (by Elephant Racing), monoballs front and rear (by Rennline), Alton 17" Fuchs, Fred Cook fuse panel
Old 12-10-2015, 09:30 PM
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WOW !!! Very nice.
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81 Pacific Blue 930 Euro coupe slicktop on a strict diet, Rarlyl8 headers, Blowzilla turbo, Tial waste gate, Full bay I/C, Home made center out exhaust, Leask WUR, MSD 6AL, PLX wideband
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Old 12-10-2015, 10:16 PM
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This is an awesome idea.
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'86 930 Guards Red - EFI MS3Pro, 80lb inj, 3.4, GT35R, Tial 46, Bosch 044, B&B Headers, 3.2 carrera manifold, Turbokraft Full bay IC

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Old 12-10-2015, 10:38 PM
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Those look incredible
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88 930 3.4 ,Twin plugged billet Xtreme cylinder heads and denso COPs, Dougherty custom GT 2 evo cams,pauter rods,Garrett Gt40,ms3x Efi ,1100cc injectors,extrude honed 3.2 intake,TK billet fullbay I/C,MODE headers,KEP stage 2, E-85, 706 rwhp
Old 12-11-2015, 03:56 AM
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Awesome. Just like your (our) fuel rails.

When are you going to make a billet engine case?
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Old 12-11-2015, 07:29 AM
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That's really nice work!

Others will be envious.. you should make more to sell.
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Old 12-11-2015, 08:17 AM
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Todd,

What model Toyota coils are you using?
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-Dennis
1977 930 Slant, MS3 EFI, Carrera intake, Twin plug, Powerhaus headers, Magnaflow muffler, Garretson intercooler, GTX3071R
Old 12-11-2015, 02:51 PM
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Wow!!!!
Old 12-11-2015, 03:37 PM
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Thanks for all the kind words. Once of these days I'll get around to installing all the parts I'm collecting.

Dennis - these are 90919-02246 out of a 6cyl.
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1987 911 Turbo, Marine Blue, GT35R, BB Headers, Tial, Andial IC
Old 12-11-2015, 04:55 PM
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Old 12-11-2015, 06:37 PM
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Did you put this into CAD?
Old 03-12-2016, 11:44 AM
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3 restos WIP = psycho
 
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CNC means CAD...unless you're a masochist and build in abstract using pure math to plot the cutter paths.
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Old 03-13-2016, 06:18 PM
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That is some darn good work.

Sent from my SM-N910T using Tapatalk
Old 03-13-2016, 06:41 PM
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I would rather be driving
 
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Very nice.
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Old 03-13-2016, 08:42 PM
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Chain fence eating turbo
 
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Quote:
Originally Posted by kenikh View Post
CNC means CAD...unless you're a masochist and build in abstract using pure math to plot the cutter paths.
Was under the impression you can make it solely in MasterCAM, but yes, see your point. HA

Chances of not being in CAD are slim.
Old 03-13-2016, 09:52 PM
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Nice work!! Its something I plan to make as well here in the near future.

What kind of mill are you running?

David
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Old 03-13-2016, 10:46 PM
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Thanks guys. Yes it was drawn in Geomagic (Alibre) and then imported into Sprutcam to create the CNC file. It was a very big PIA. Thought it would have been easy. Nope.
The mill is a Tormach 1100. Only having a 1Hp spindle slows down the progress.

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1987 911 Turbo, Marine Blue, GT35R, BB Headers, Tial, Andial IC
Old 03-14-2016, 03:58 AM
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