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Snapped brake nipple

2004 986s
Ive snapped a brake nipple in my brembo caliper as anyone had any success of drilling it out and re tapping it.

Old 11-10-2021, 02:46 PM
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It can be done, but it is often more trouble and expense than it is worth.
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Old 11-11-2021, 06:37 AM
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I’ll second that.
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Tom Coradeschi
03 Boxster
Old 11-11-2021, 06:57 AM
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Brake nipple

So you are saying ,
New caliper i have to get?
Old 11-11-2021, 09:56 AM
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New, reman, used but good.
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Old 11-11-2021, 11:02 AM
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It's a 914 ...
 
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If you're intent on fixing it ... I haven't done this trick on a Brembo, but it worked on a older set of Alcon racing calipers. (You could try an easy-out tool, but honestly if it's stuck enough to snap off, you might have a hard time removing it with a tool.) If the nipple breaks off flush with or near the surface, one option is to weld an appropriately sized nut to the seized remnant of the nipple. The nut doesn't have to touch the seized nipple, being close is good enough. As for what would be an "appropriately sized" nut, I found that one the same size as the nipple is good. I wondered about damaging the caliper, but I didn't have an issue with that.


Last edited by stownsen914; 11-13-2021 at 05:55 PM..
Old 11-13-2021, 05:52 PM
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