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Nice build .......

Old 11-26-2025, 04:33 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #41 (permalink)
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I had already gone through and inspected/cleaned up the original oil pump for this engine, when I came across a Pelican thread mentioning the installation of a 964 oil pump into the older 2.7 magnesium case engines.
Took about 10 minutes total time with a die grinder, and the pump fits!
Now I have a Ziploc sandwich baggie full of magnesium shavings to take camping with me.



The area marked with orange paint pen is what needed to be removed.


Old 12-04-2025, 08:25 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #42 (permalink)
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Brought the connecting rods home from the shop, after resizing the big end.
The rods were fairly close in weight; the lightest being 712g total, and the heaviest being 716g.




It did not take too much time to remove the small amounts of material from the big end of each rod to get them all the same weight.
Old 12-04-2025, 08:35 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #43 (permalink)
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I think they changed later in the year. If your car had early fender flares, it probably has the tunnel reinforcement
Quote:
Originally Posted by 11BC2 View Post
My car was built September 1973, which is after August vacation. So I assume it does not have it.
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Old 12-05-2025, 03:49 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #44 (permalink)
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Man I've been so out of touch with the activity on the forum, I completely missed this one! Looking forward to catching up on it when I have some time!

Looks like a really neat car!
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Old 12-05-2025, 08:31 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #45 (permalink)
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Ah I see that's interesting.
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Old 12-06-2025, 01:19 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #46 (permalink)
 
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How to repair self inflicted damage

During the oil pump tear down and cleaning, I got a little too enthusiastic with a copper hammer, and damaged one of the bushings in the oil pump!

After about one hour on the Internet, I finally found a company that had the correct linear sleeve bearing. The only dimension that is not exactly the same is the length of the replacement bearing; it is about 1.5mm shorter.




Old 12-08-2025, 09:55 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #47 (permalink)
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I wouldn't worry about 1.5mm. If the new bushing has a split on one side, make sure you install it in the same orientation as the bushing that came out. It should be towards the other bushing. As the pump gears rotate, they try to push each other apart, so the greatest load is on the opposite sides of those bushings. You don't want the split there.
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Old 12-08-2025, 06:10 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #48 (permalink)
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Well, shoot
I thought I had looked at the rocker arm bushing visually before starting to reassemble the engine. Clearly I did not.
Old 12-19-2025, 07:35 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #49 (permalink)
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Wow !! You caught it on time ..
Old 12-19-2025, 07:41 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #50 (permalink)
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As you can tell, the valve seats are absolute garbage. This is a test set of cylinder heads, but I’m using to test a new cylinder head fixture that I made.




Old 12-25-2025, 09:05 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #51 (permalink)
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