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-   -   RSR style cross brace welded in (http://forums.pelicanparts.com/showthread.php?t=891404)

tdw28210 11-17-2015 07:37 AM

RSR style cross brace welded in
 
Anyone have any experience with the factory style RSR strut tower braces that weld into the car? I am considering one for my street oriented RSR backdate car. I like the period correct look, but wondering if it is practical for a street car. Thanks.

Bergo 11-17-2015 12:06 PM

most I've seen bolt in solid:

http://forums.pelicanparts.com/uploa...1201461442.jpg

1ricardo 11-17-2015 02:10 PM

Hello,

Where do you found the bracket to buy? Or this is just a photo? I would like to install it on mine as well but I´m having a hard time to find the parts

Thanks

KTL 11-17-2015 02:34 PM

Rennline makes one that has vertical dimple-died brackets welded to the tower and the bar itself is bolt-in removable. Nice piece, just like most everything Rennline makes.

irl 11-17-2015 10:03 PM

I think I got one from Dave at TRE but there are templates on here to make them if you do a search.

RichardNew 11-18-2015 03:52 AM

Are the templates any good?

I've used a brace for a few years and while it worked on the track I'm not sure if it did anything on the street.

I like the RSR look but I also like the look of carpeting. Especially since I'm turning my car back into a street car.

Richard Newton

bpu699 11-18-2015 05:42 AM

These things are always on ebay from germany for $100 plus 20$ shipping...

Thought about installing one too, but wondered if it would be frowned upon at resale time...

chris_seven 11-18-2015 07:30 AM

mh teile on Ebay.de has the brackets for €7.5 for the pair and better than the $100 you sometimes see.

Tangerine 911sells them with a tube that doesn't have the correct end details so looks a bit odd.

We made them for years but are out of stock at the moment.

javadog 11-18-2015 08:04 AM

MKL Domstreben Konsolen Set passend für Porsche 911 RS RSR ST | eBay

Also has a complete kit with the bar included. Search under mh-teile.

Trackrash 11-18-2015 08:13 AM

Here is one I fabbed myself.

I would recommend an adjustable crossbrace.http://forums.pelicanparts.com/uploa...1447863209.jpg

chris_seven 11-18-2015 09:38 AM

Quote:

Originally Posted by Trackrash (Post 8882348)
Here is one I fabbed myself.

I would recommend an adjustable crossbrace.http://forums.pelicanparts.com/uploa...1447863209.jpg

We keep on having this debate :) as I don't believe adding a degree of freedom when there is compression or bending applied to the bar works.

The factory used a small diameter tube welded through the main tube but at 90 degrees and bolted the whole thing up solid which is the best way.

The heim joint only works in tension and if you check on hard driven cars the towers generally move inwards.

I agree that the use of adjusters makes them easier to fit but the best way is this type of connection.

http://i197.photobucket.com/albums/a...ps42pzroni.jpg

I am resigned to the fact that no-one will agree with me but I just have to keep trying. ;)

Quicksilver 11-18-2015 10:00 AM

Quote:

Originally Posted by chris_seven (Post 8882473)
. . .

The heim joint only works in tension and if you check on hard driven cars the towers generally move inwards.

. . .

Not sure why you would say that heim joints only work in tension. Like most things they are stronger in compression then tension. Heim joints are rather limited in side loads. (not applicable here) The allowable side loads are listed in the spec sheet for the joint.

Note that all rod end bearing makers will rate the strength of their bearings in an "axial load" which is both compression and tension.

chris_seven 11-18-2015 11:00 AM

The strength of the joint has nothing to do with the issue it is the degree of freedom that limits the ability of the towers to share load.

The side loads you refer to are the loads needed to make the joint fail and they are irrelevant to the argument.

When you apply a compressive load to a long thin strut it will simply buckle (as defined by Euler) and this will allow movement.

If you hinge the ends the column (which is the degree of freedom provided by the heim joint) it will be much less stable than with the ends pinned.

By pinning the ends you effectively halve the effective length of the column and make it much stiffer and capable of transferring more load between the two strut towers.

The compressive loads occur when the car drives over bumps and both wheels load differently.

The presence of the heim joint will allow movement and the compressive load that causes the strut to buckle will allow movement.

If you draw the free body diagrams it becomes obvious.

http://i197.photobucket.com/albums/a...psodigdvdc.png

During cornering on a flat road the bar sees tension and this means that the bar is more stable and the presence of the heim joint has no impact on load transfer.

Pinning the ends of a strut makes it more effective in compression which is the point I was making.

Charles Freeborn 11-18-2015 11:21 AM

I'm having no luck searching for a DIY template. Can anyone share a link?
Thx.

rwrink 11-18-2015 05:13 PM

I used Daves from TRE. Fits well.
Rob

tdw28210 11-18-2015 06:49 PM

So what is the best approach to getting the bar installed and bolted up after the brackets are welded in? A farm jack pushing on both towers? ; )

Flieger 11-18-2015 06:56 PM

Quote:

Originally Posted by chris_seven (Post 8882697)
The strength of the joint has nothing to do with the issue it is the degree of freedom that limits the ability of the towers to share load.

The side loads you refer to are the loads needed to make the joint fail and they are irrelevant to the argument.

When you apply a compressive load to a long thin strut it will simply buckle (as defined by Euler) and this will allow movement.

If you hinge the ends the column (which is the degree of freedom provided by the heim joint) it will be much less stable than with the ends pinned.

By pinning the ends you effectively halve the effective length of the column and make it much stiffer and capable of transferring more load between the two strut towers.

The compressive loads occur when the car drives over bumps and both wheels load differently.

The presence of the heim joint will allow movement and the compressive load that causes the strut to buckle will allow movement.

If you draw the free body diagrams it becomes obvious.

http://i197.photobucket.com/albums/a...psodigdvdc.png

During cornering on a flat road the bar sees tension and this means that the bar is more stable and the presence of the heim joint has no impact on load transfer.

Pinning the ends of a strut makes it more effective in compression which is the point I was making.

I had a fixed bar but somehow it came to be that the car couldn't be aligned with the bar in place so I went adjustable.

However, I am not so sure that the factory style will prevent buckling. Certainly in the horizontal plane it will be better, but in the vertical plane I think it is not going to resist buckling much.

The most rigid solution is a large diameter tube welded straight between the towers, as you'd see on full race cars.

Flieger 11-18-2015 06:57 PM

Quote:

Originally Posted by tdw28210 (Post 8883306)
So what is the best approach to getting the bar installed and bolted up after the brackets are welded in? A farm jack pushing on both towers? ; )

You put the car on the ground, put the brackets on the bar, and weld the brackets on with the bar in place. Then hope that the metal doesn't shrink too much.

chris_seven 11-18-2015 07:31 PM

Quote:

Originally Posted by Flieger (Post 8883319)
I had a fixed bar but somehow it came to be that the car couldn't be aligned with the bar in place so I went adjustable.

However, I am not so sure that the factory style will prevent buckling. Certainly in the horizontal plane it will be better, but in the vertical plane I think it is not going to resist buckling much.

The most rigid solution is a large diameter tube welded straight between the towers, as you'd see on full race cars.

I don't understand why you couldn't align the car with the brace fitted as it shouldn't have any influence. I have been fitting strut braces to rally cars for more years than I will admit to and never had an issue with aligning the car.

It is important to fit the bars without preload as this will be a potential problem as the forces change and the bar then behaves as a spring and it an cause movement of the towers.

My objection isn't to making the bar adjust so it is easy to fit in a 'neutral' position it is the ability of the heim joint to misalign when the forces applied allow movement. The joint is designed to permit misalignment which is why it seems counter intuitive to use them for this application.

The ability of the bar to resist buckling is more to do with its second moment of area rather than clamping. Resistance to buckling is directly proportional to this property

If you weld a bar of the same diameter as the brace directly between the towers and then apply bending I am sure that the forces generated by the bolts will be great enough to allow the bar to flex in the same manner as if it were welded.

If you increase the diameter of the bar you will certainly reach a point where the bar is so stiff that the joint will fail or move.

I don't think you will see this level of force in any 'real' application but a 2" dia tube welded in place would be very stiff.

Geronimo '74 11-19-2015 06:13 AM

Quote:

Originally Posted by chris_seven (Post 8882275)
mh teile on Ebay.de has the brackets for €7.5 for the pair and better than the $100 you sometimes see.



We made them for years but are out of stock at the moment.

7.5€? Typo I think, cheapest I can find are 27.5€

Their pricing is a tad confusing, one strutbar set is cheaper than the other for no obvious reason? I must be missing something.

If you still had them in stock, I'd know where to order. I'm still greatful for that featherweight starter I bought from you. Zero issues and awesome weightsaving!


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