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hobiecat's Avatar
 
Join Date: Jun 2009
Location: Maryland
Posts: 1
Weird Crankshaft question

I'm in the process of building up a replacement engine for my track/DE 944S.

I bought a used engine with 55,000 on the odometer. Upon inspection, it shows no signs
of significant wear anywhere....totally consistent with an engine with low mileage. So...because
I figured it wouldn't be a bad thing to do, I put the engine on a stand, took off the oil pan (to install
a pan baffle) replaced the rod bearings and was in the process of installing a crank scraper when
I noticed something very interesting.

The crank moves.... laterally....front to back. More than I would expect. So far, in fact, that if I push as far
as it will go to the rear, the #4 piston rod rubs against the back of the block. When I push it forward,
everything is lined up perfectly....even the crank scraper. Move it back....no go.

So...given the low (documented) mileage on this motor....do I have an issue here, or is this normal?

Considering there are not any (ZERO) marks inside the block that would lead me to believe that #4 is
rubbing on the back of the block, nor were there shavings or scratches anywhere else, is there
some explanation for this? Clearly if this was a problem before I got the motor, it would've
manifested itself in some way....I'd see some damage somewhere....right?

Has anyone else seen a similar issue? The engine is in really great shape....I just don't want to button
it up if I'm going to have to replace something deeper in the block. Make sense?

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Jim B.
Maryland
1987 944S - Black #303
2004 VW Golf R32 (daily ride)
Old 02-10-2011, 04:01 PM
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John_AZ's Avatar
 
Join Date: Jul 2001
Location: ~Carefree Highway~
Posts: 5,833
I am not sure what the tolerances are. Maybe check the WSM?

This explains the issue:

CRANKSHAFT END PLAY & THRUST BEARING HEALTH

GL
John
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1988 924S, 85,750K ..+ 1987 924S, 154K DD (+15K est. bad odo)
Old 02-10-2011, 04:52 PM
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Join Date: Jul 2001
Location: ~Carefree Highway~
Posts: 5,833
Crankshaft tolerances



John

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1988 924S, 85,750K ..+ 1987 924S, 154K DD (+15K est. bad odo)
Old 02-10-2011, 04:55 PM
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