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Join Date: Jan 2006
Location: Naples, Italy
Posts: 135
Need help: Head stud repair

I am having my block sleeved with the Darton MID wet sleeves. The shop just sent me this email:

I TOOK THE HEAD STUDS OUT OF THE BLOCK, BECAUSE WE CAN'T MACHINE THE BLOCK W/ THEM IN.
ONE OF THE FRONT STUDS, WHILE REMOVING IT, TORE THE THREADS OUT OF THE BLOCK.
THIS WAS CAUSED BY SOMEONE INSTALLING A HELICOIL IN THE FRONT OF THE BLOCK, IN ONE OF THE WATER PUMP HOLES. THEY DRILLED INTO THE HEAD STUD, WHICH PUT A BURR ON THE STUD, SO WHILE UNTHREADING THE STUD, IT STRIPPED OUT THE STUDS.
THE PROBLEM IS, I CAN'T FIND A THREAD REPAIR KIT FOR THAT SIZE, THAT WILL GO DOWN INTO A HOLE THAT IS 5" DEEP.
DO YOU KNOW OF ANY PORSCHE SPECIALTY SHOPS OUT YOUR WAY, OR OUT OUR WAY, THAT MIGHT BE OF SOME ASSISTANCE.
I DON'T WANT TO SLEEVE THE BLOCK YET, UNTIL WE KNOW THAT IT CAN BE FIXED.

They are pretty confident that they can helicoil the block but I talked to him on the phone and he was thinking someone might have a solid thread insert kit or something along those lines. Any input is greatly appreciated.

Thanks
-Paul

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Paul
1986 Black on Black Turbo
- Custom 2.7L Darton MID wetsleeved block
- Super-75
- etc. etc. etc.
Old 03-29-2006, 09:25 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
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Join Date: Aug 2001
Location: Brighton UK since 11/2012
Posts: 3,170
The block can be Timserted. You will need to modify the tools so reach is extended and make a bush (for the head stud hole) to center them.
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From November 2012; Precision Porsche Specialist
Sussex UK, +44 (0)1825-721-205
2001-2012 Gerber Motorsport Inc. 206-352-6911
07.15.06 1996 Ducati 900SP. Suprisingly enough, it's red
08.16.09 1999 Kawasaki ZRX1100. Green.
Old 03-29-2006, 05:02 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
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Join Date: Jan 2006
Location: Naples, Italy
Posts: 135
thanks for the input, I'll pass it along to them

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Paul
1986 Black on Black Turbo
- Custom 2.7L Darton MID wetsleeved block
- Super-75
- etc. etc. etc.
Old 03-30-2006, 08:15 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
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