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Join Date: Sep 2010
Location: Carlsbad, CA
Posts: 113
996 Strange Clutch Problem

Could use some outside opinions- am having a strange clutch problem with my '99 996:

Two days ago I thought I felt some strange behavior in the clutch. When driving again today I confirmed that something doesn't appear to be right. ONLY when driving, the clutch pedal will get soft to ~1/2 travel for one stroke if I don't use the clutch over the course of a few minutes. It ultimately still engages, but offers almost no resistance until ~halfway down. When I cycle a second time right away, the pedal is instantly solid again. In stop and go driving nothing appears wrong, but when cruising on the highway or side roads without shifting (no influence from gear selection) that is when it manifests itself. The strange part is the pedal remains rock solid when sitting idling or when the car is off (engine hot or cold).

Time history of recent work:
I replaced a failing slave cylinder ~1 mo and 1000 miles ago. Also replaced the master at the same time. New DOT4 fluid. Seamless performance from install until this


Troubleshooting done so far:
-With the car off, I have held the pedal part way for several minutes but the pedal remains solid. Whenever the car is off, including sitting overnight, the pedal is solid on startup. Thought was if there was a leak holding pressure in the system would cause it to bleed down
-Bled all fluid, had a thought about moisture in fluid leading to lowered boiling point (unlikely given dry climate but easy to replace)

I'm usually good at troubleshooting but am at a bit of a loss on this. Feasibility of some type of internal master/ slave failure? Pressure plate fingers cracked? Disc worn? Clutch assist spring gone bad? (but why the soft pedal only when driving)

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Last edited by 86Meesta2; 05-06-2018 at 08:07 PM..
Old 05-06-2018, 07:25 PM
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Join Date: Oct 2001
Location: San Carlos, CA US
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did you buy Porsche parts or after market ?
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Porsche 2005 GT3, 2006 997S with bore-scoring
Exotic: Ferrari F360F1 TDF, Ferrari 328 GTS
Disposable Car: BMW 530xiT, 2008 Mini Cooper S
Two-wheel art: Ducati 907IE, Ducati 851
Old 05-07-2018, 12:09 PM
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The clutch parts were FTE brand.
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"Ad astra per aspera"
Old 05-07-2018, 08:36 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
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Join Date: Oct 2001
Location: San Carlos, CA US
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Should have bought Porsche branded. One of your cylinders is probably leaky. I would bleed it again, and if the problem persists, change the slave cylinder.

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Porsche 2005 GT3, 2006 997S with bore-scoring
Exotic: Ferrari F360F1 TDF, Ferrari 328 GTS
Disposable Car: BMW 530xiT, 2008 Mini Cooper S
Two-wheel art: Ducati 907IE, Ducati 851
Old 05-08-2018, 07:11 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
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